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Production of HTHT32 / 40 GI Double Elbow
Kříbala, Milan ; Kandus, Bohumil (referee) ; Žák, Ladislav (advisor)
The diploma thesis deals with the design of an injection mold for manufacturing double elbow, which finds its use in the siphon assembly. The part will be made of polypropylene with the trade name Tatren HT 25 11. The production batch size is set at 100,000 units in 3 months. Firstly, the analysis of the part is done including a detailed specification of its function and criteria that must be met by the component. Furthermore, a suitable technology for the production of the part is chosen. The theory of injection molding and mold design is made on the basis of the chosen injection technology. Subsequently, in the practical part is made a complete design of injection mold including technological calculations and simulations. An injection molding machine is chosen for the proposed injection mold. The conclusion of the thesis consists of technical - economic evaluation of the production of double elbow.
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Different methods of connecting electrical parts in car locks
Kollár, Pavel ; Kandus, Bohumil (referee) ; Žák, Ladislav (advisor)
This Diploma thesis is aimed at various ways of connecting electrical parts in car locks. This part of the thesis includes technologies of electric cables, printed circuit boards, lead frames, 3D-MID technology and technology of electroconductive plastics materials. Listed technologies are compared. The aim of the practical thesis portion is the application of electroconductive plastic materials on the given part. For this purpose necessary changes were designed in the provided small series injection mold. The thesis also includes drawing documentation of the designed construction changes in the injection mold, as well as economic appraisal of the prototype manufacturing fees.
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Surface treatment of a composite part
Bahenský, Štěpán ; Žák, Ladislav (referee) ; Kubíček, Jaroslav (advisor)
This diploma thesis focuses on composite materials and the possibility of their surface treatment with a focus on painting. The aim was to create a layer on the surface of the material that would serve as protection against UV radiation and subsequent degradation. The first theoretical part is devoted to the material composition. In the subsections, the different types of functional components of the composites are presented. Their possible applications as well as their advantages and disadvantages are described. In addition, the theoretical part is supplemented by the types of methods used for the production of composite materials and the subsequent surface preparation in order to improve the adhesion properties of the material to the paint. The second part, which was developed in cooperation with GDP Koral, s. r. o., deals with the chosen type of surface treatment for composite materials produced by the pultrusion method. The UV coating method was chosen, where the wet layer of the varnish is cured by UV radiation. Two sets of samples were created, which differ in both the method of varnish application and the parameters of the curing process. Mechanical tests were then performed on each sample to verify the resulting adhesion capability of the paint system. The practical part also includes the design of possible technologies for the implementation of the surface treatment in the production line. In the third part, a techno-economic evaluation is presented, which focuses on the cost comparison of standard painting and painting with UV varnishes. The final section contains a summary of the findings and an evaluation of the chosen type of coating with respect to the results of mechanical tests and the possibilities of application in a pultrusion production process.
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Technological structures formed parts
Kafuněk, Jan ; Žák, Ladislav (referee) ; Lidmila, Zdeněk (advisor)
The bachelor‘s thesis is composed from research and is described in practical part. Searches contains basic information about the process of cutting, bending and tractioning, which is followed by a description of design principles in the design of sheet metal parts. The practical part is focused on verifying the importance of complying with technological design of products. Products can be divided into the sample products without practical use and products that can already have their use in practise.
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Bending technology profile of steel
Kameník, Tomáš ; Žák, Ladislav (referee) ; Dvořák, Milan (advisor)
KAMENÍK Tomáš: Bending technology profile of steel The project has been elaborated within the master's of studies of the subject M-STG manufacturing technology and it presents the lay-out of the bending technology profile of steel from the material S235JRG2. The bend is made by the bending and the press tools. The press tools and the bending profile were suggested on the bases of the literature study of technology bending. In consideration of the calculated bending power and the dimension profile will be made profile on the hydraulic press CYS 320 ( the manufacturer ŠMERAL Brno a.s.). At the end of the the thesis there are performed calculations of the technical and economic evaluation for the machine press and the bending .
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Manufacturing of the Oil Drain Tub
Hruška, Daniel ; Žák, Ladislav (referee) ; Řiháček, Jan (advisor)
The following thesis deals with the design of oil bath production by deep drawing of sheet metal. In the first part the thesis is focused on acquaintance and analysis of the proposed part. The thesis also deals with the issue of deep drawing of metal sheet. In the practical part of thesis is the design of production technology, technological calculations, the design of the drawing tool and the selection of suitable machine. The last part of the thesis is devoted to numerical simulations to verify the manufacturability of the part.
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Production of components "Key pouch"
Kašpar, Jan ; Kandus, Bohumil (referee) ; Žák, Ladislav (advisor)
The main aim of this thesis is the production of injection moulds for a given component key pouch. The first part of the work describes the basic division of plastics, plastic injection technology and principles of mould construction. The second part deals with actual mould construction processed in Solidworks. The drawing documentation is the output. In conclusi-on, an economic evaluation is completed that will provide approximate cost of production moulds.
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Production of mounting pad
Dráždil, Jindřich ; Štroner, Marek (referee) ; Žák, Ladislav (advisor)
The work deals with the solution of the production of a fastening washer, which is intended for the lock of the cable harness. It is made of the 1.4310 material with the thickness of 0.7 mm; the annual production is estimated at 12,000 pieces. The technology of the combined tool in the LEN 24 C machine was chosen as the most suitable method of production, based on the chosen most suitable production technology, calculations and technical and economic evaluation.
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Influence of the burn method on varnish quality
Svačina, Roman ; Blažek, Jaroslav (referee) ; Žák, Ladislav (advisor)
The thesis deals with the influence of the curing process on varnish quality of paint powder coating. The thesis includes a literary study focused on the issue of powder coating. In the experimental part of the work will be done curing of two different materials in three technically different kilns and compare the effect of firing.
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Handle parts production
Janáč, Ondřej ; Ohnišťová, Petra (referee) ; Žák, Ladislav (advisor)
The work submits the proposal of solutions of mold for specified components. An injection mold with all the essentials was designed based on literature study of plastic injection molding and calculations. Defining of multi-cavity molds, size of the runner system, temperature control and ejector system. The mold is largely designed from standard parts. The whole assembly is compatible with the Arburg Allrounder 520S injection molding machine. It has a clamping force of 1600 kN. The mold plates are made of tool steel of grade 1.2083, which is alloyed. The work contains drawing documentation of the injection mold.
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