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The possibilities of SMD components soldering by equipment Fritsch
Juračka, Martin ; Šandera, Josef (referee) ; Adámek, Martin (advisor)
This thesis focuses on soldering technology in microelectronics. It describes in detail the basic ways of soldering and repairs in electronics. This piece of work shows the principles of technological equipment for bulk soldering and used repairing devices. In the theoretical part of this work there are also briefly described the packages for integrated circuits that were used in the practical part of the thesis. The practical part of the thesis deals with setting of the heat profiles for hot air repair station Fritsch Mikroplacer for LQFP64, SOIC16, TSSOP14, QFN16 and DSBGA5 packages. The heat profiles for assembly and disassembly of the particular types of the packages on designed and manufactured test printed circuit board were set and tested. The resulting heat profiles are compared with the recommended heat profile of an ordinary solder paste SnAg3Cu0,5 which was used for the test. This thesis can serve as an aid for the further settings of heat profiles in other types of packages not only on Fritsch Mikroplacer devices, but also on other repairing devices of this type.
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Lead-Free Voids Cause Mechanisms and Influence on Reliability
Šimon, Vojtěch ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
The aim of this work is to analyze reliability of lead-free solder join, in particular the voids generated during the soldering process. The main target of the theoretical part of the work is to isolate basic mechanisms of formation of the voids and optimize the soldering process. The practical part of the paper is based on monitoring the count and size of the voids in a solder join. An X-Ray tomograph has been chosen as a non-destructive method of detection. The statistical part of this work compares conventional soldering of the entire board with local soldering by IR radiation.
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Influence of Different Microetchants in Examination of Intermetallic Layers Morphology
Sčensný, Ľudovít ; Bayer, Robert (referee) ; Starý, Jiří (advisor)
This bachelor’s thesis deals with the problematics of micro-etchants and their composition. The suitability of different solutions intended for observing morphology of intermetallic compounds in a soldered joint is examined. Three surface finishes coated with solder alloys are used to form representative samples. The prepared and processed samples in the form of a metallographic specimen are subsequently suitable for examining the microstructure of the etched surface. Laser scanning microscopy is used to analyse and evaluate morphology of the shown intermetallic compounds.
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Immersion Tin Surface Finish of PCB
Karzel, Vítězslav ; Zatloukal, Miroslav (referee) ; Starý, Jiří (advisor)
The aim of this work is to study and more deeply understand everything about surface finishing of the printed circuit boards, that are used for lead-free soldering. Mainly we should focus on immersion tin and prepare some fundamental information for future measurement. Therefore, in the first part of the thesis is our main task is to create a~sufficient theoretical background for printed circuit boards, immersion tin and solderability. Then we are able to use previously created theoretical background to measure selected samples. Thereafter the measured data can be used for more strict evaluation, from which the results of measurement can be obtained.
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The Analysis Of Ceramic Resistor Arrays In Smt
Novotný, Václav ; Vala, Radek
This paper is focused on the area of current electrical manufactory in conjunction with possibilities of computer analysis and monitoring psychical phenomena by computing systems. There are also described processes of preparation and manufactory of testing boards for evaluation of reliability of solder joints on specific microelectronic part which has its place in contemporary electronic production and subsequent analysis of physical processes on these boards under condition of thermal cycling in thermal chamber and their influences on overall reliability of the entire component. For purposes of analysis were chosen SMD resistor arrays in configuration 8x0603 which were soldered on typical substrate FR-4 by SAC305 solder. These soldered resistor arrays are also modeled in Solidworks and analyzed by ANSYS. The results achieved by experimental measurement are complemented by simulations of models.
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SMD Rework station
Szabó, Michal ; Roubal, Zdeněk (referee) ; Szabó, Zoltán (advisor)
This thesis describes the theory of solder joint and conditions under which it is formed correctly. Further, methods of hand soldering are discussed, and possibilities of temperature regulation of soldering tip are analyzed. Methods of creating a soldering station and its key features are depicted. In practical part, the solution of how to create a soldering station with soldering iron, desolder gun and heatgun is given and is constructed. While testing a defect is found that prevents the power portion of soldering station to function properly and prevents completion.
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Modification of PCB cleaning process after removing BGA component
Procházka, Adam ; Bžoněk, Tomáš (referee) ; Řezníček, Michal (advisor)
This bachelor thesis deals with the modification of DPS cleaning process after the removal of BGA components. The thesis is divided into five main parts including the introduction and conclusion. The introduction comprises an assignment and aim of the thesis. The first, theoretical, part then deals with different kinds of soldering, individual types of solders and the rework process itself. The second part examines the whole practical part in detail, from the proposal of the test printed circuit board to its mounting, soldering and subsequent testing. Also, it explains the practical tests for connectors. The third part then describes the board testing by thermal cycling. The last part consists of the summary of results, a comparison of individual soldering pastes and conclusion.
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The Analysis of Solder Preforms in Surface Mount Assembly
Novotný, Václav ; Vala, Radek
This article is focused on the sphere of solder joints reliability in technology of surface mount assembly and the issue of manufactory of solder joints with solder preforms is introduced closer. It also describes types of solder preforms, their application and different methods of using in surface mount assembly. Text further comprises comparison of the solder joint which is manufactured by printing of solder paste through the cooper stencil and solder joint manufactured by applying of solder preform. The results of these basic processes are compared with method of solder fortification. In conclusion, there are evaluated outputs from experimental manufactory of solder joints with solder preforms and complemented by outputs which are achieved by x-ray machine.
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Streamlining the Process of Cleaning PCB after Removing BGA
Starčok, Tomáš
This paper deals with issues connected with solder residues cleaning process of modern BGA packages. First part is focused on contact cleaning method of solder residues. It describes main disadvantages and incurred defects of this method. Second part is focused on a new contactless cleaning method with special tool and then suggests variety of verification possibilities.
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