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Verification of the original technologies used for art castings
Hřebíček, Lukáš ; Mrázek, Martin (referee) ; Horáček, Milan (advisor)
This diploma thesis is describing making of the same art casting by using different foundry technologies/ moulds (ceramic shell mould, several types of plaster moulds including anhydride gypsum and also natural sand mould). In this thesis there is also description of casting the famous piece of bull from “Byci skala” (Bull Rock). The bull was cast into traditional clay mould which is believed to be the original technology. Also the original shape of the bull casting was reconstructed, i.e. a copy of the original bull casting made. As the main achievement of this work is an overview and comparison of several technologies suitable for making art castings.
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Reduction of bronze corrosion layers using hydrogen plasma
Miková, Petra ; Selucká, Alena (referee) ; Krčma, František (advisor)
This diploma thesis is focused to the plasma chemical reduction of model corrosion layers prepared on bronze samples. Bronze was the main material for production of the subjects in Bronze Age. First, it was very rare, and therefore was used only for making jewellery and other decorative subjects. Later, the objects of daily use and weapons were produced of bronze. These objects are found and it is necessary to restore him and preserve the cultural heritage for future generations. The research and the optimalization of plasmochemical reduction of model corrosion layers on bronze samples contributes to this. A metallographic grinder was used to create a defined surface, first with the sandpaper P 280 and then after sample 90 degree rotation with the sandpaper P 600. This ensured uniform surface at all bronze samples that is necessary to provide the same corrosion conditions. The grinded samples were washed by ethanol and dried by hot air stream. To prevent contact with the surrounding atmosphere and successive initiation of corrosion, the samples were stored in lockable polyethylene bags. This step was followed by the preparation of model corrosion layers. Hydrochloric and sulfuric acids were chosen as corrosive environments. Petri dish containing 20 ml of the selected acid was placed at the bottom of the desiccator. Samples were placed to the ceramic grate, over the dish, and they were corroded (in vapours of hydrochloric acid for 34 days and in vapours of sulfuric acid for 27 days). The corroded samples were treated using low-pressure hydrogen plasma excited by RF generator. Treatment of samples was carried out in quartz cylindrical reactor (length of 90 cm, inner diameter 9.5 cm) with copper electrodes placed outside. The pressure in the reactor was ranged around 160 Pa at hydrogen flow rate of 50 sccm during the experiments. The continuous and pulse modes (duty cycle of 25%, 50% or 75%) at peak power of 50–300 watts were used for the treatment of 90 minutes duration. The plasma treatment was monitored by optical emission spectroscopy of OH radical using compact Ocean Optics HR4000 spectrometer. Its integral intensity is proportional to the corrosion layer removal. The rotational temperatures of plasma were calculated using selected OH rotational lines, too. The sample temperature during the treatment was measured by thermocouple installed inside the additional non-corroded samples. The reduction of corrosion layer is successful when the maximum of relative intensity of OH radicals is produced and follow gradual decline. The samples which corroded in vapours of sulphuric acid and were treated in pulse modes with duty cycle of 25 % or with delivered power of 50 W has produced no maximum. To the remain samples the maximum although were observed, but reduced corrosion products on the surface were very cohesive. The maximum of relative intensity of OH radicals was observed at all samples corroded in vapours of hydrochloric acid. But there is problem with temperature of sample during experiment. The samples which layer of corrosion product was after experiment incoherent produced the layer of deposit tin. This effect formation at a higher temperature of sample during experiment and therefore with greater deliver energy.
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Study of plasmachemical reduction of corrosive layers on bronze
Zemánek, Nikola ; Selucká, Alena (referee) ; Krčma, František (advisor)
The application of low-pressure low-temperature hydrogen plasma on artificial corrosion layers on bronze has been studied. For this purpose, three sets of bronze corroded samples were prepared. The first step of the model sample preparation was grinding of the bronze surface by using emery with 60, then 280 and finally by 600 grains density, in order to achieve the defined surface roughness. The next step of the work were optical and scanning electron microscopy observations with energy dispersive X-ray micro analysis (SEM-EDX) of the prepared bronze sample for purpose of surface structure characterization and element composition determination. Bronze samples with defined surface structure were corroded in different corrosion atmospheres. Three different model corrosion layers were formed by acidic atmospheres of hydrochloric acid, nitric acid and sulphuric acid. The element composition and structure of corrosion layer was determined by SEM-EDX again. The different amounts of oxygen, nitrogen, chlorine, sulfur, copper, tin and lead in the corrosion layer according to different types of corrosion atmospheres were determined. The next and also main part of the work was a plasma chemical reduction of corroded samples. The plasma reactor used the RF discharge (13.56 MHz) created in quartz tube with outer electrodes. The generation of capacitively coupled plasma in continuous or pulse mode by different supplied power was carried out. The plasma radiation emitted from the RF discharge during the sample treatment was measured by optical emission spectroscopy. The quantity of OH radical created in an active discharge by reactions of atomic hydrogen with the corrosion layer is a significant indicator of a reduction process. Therefore the OH radical band integral intensities observed as a function of the treatment time were used as a monitor for plasma chemical reduction process. The OH emission showed different behavior depending on corrosion layer composition during the plasma treatment. The transformations of the corrosion layer due to the plasma effect were investigated by means of SEM-EDX once again. Changes in the element composition of corrosion (or surface) layers in consequence of plasma chemical treatment are given. Generally, the element composition after the plasma chemical treatment showed explicitly that oxygen and chlorine content in the corrosion layer decreased, nitrogen was removed totally. Metal deposition on the reactor wall was observed occasionally. The SEM-EDX analyzes also showed that in some cases the tin content in sample surface layers was significantly decreased. For that reason, in case of bronze sample (artifacts) treatment, the sample and plasma temperature seem to be very important parameters for the process optimization. The acceptable conditions for plasma chemical treatment has been found in case of corrosion layer formed by nitric acid, only. The other corrosions will be a subject of further studies.
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Artistic casting, theory and practice
Palčíková, Zuzana ; Záděra, Antonín (referee) ; Šenberger, Jaroslav (advisor)
This work deals with the history of the production of art objects by investment pattern. The first part describes the method of casting used in the past and present. Casting technology is described in terms of, mold manufacturing, production lost model used materials. First described in the technology currently used in the production of shell molds. Then is described a technology used since antiquity with the lost production model into plaster molds and then making clay molds. In the practical part of this work is studied the production of cast bull Bull rocks present methods and the method used in ancient times. The first method is the production of cast bull by shell casting. The second method is casting a clay mold and reconstruction of its original form. Finally, are compared castings produced by these two methods.
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Study of plasmachemical reduction of corrosive layers on bronze
Miková, Petra ; Selucká, Alena (referee) ; Krčma, František (advisor)
One of the important stages of the human history is certainly Bronze Age, on our territory dated 1900 - 800 BC. At that times, it was produced many objects of bronze, such as swords, spears, daggers, ornaments, jewelry. These artifacts are now found by archaeologists in excavations around the whole world. During the years there was an exposure to various types of substances and the environment and result in extensive corrosion of the used materials. To better understand the culture and traditions of our ancestors, it is necessary to carefully eliminate the corrosion and thorough inspection of these subjects. In this work, we consider the model corrosion layers removal by reduction in low-temperature hydrogen plasma. Plasma chemical reduction method was developed during the eighties years of last century and currently is further rapidly improved. Unfortunately, the process mechanism is not yet precisely known. Preparation of model corrosion layers were as follows: bronze blocks (weight approximately 80 g) were sharpend by electrical grinding machine (used paper 280 and then 600). Thus treated samples were rinsed in ethanol, dryed by hot dryer and stored in plastic bags. A Petri dish was placed at the bottom of the desiccator and it was poured by 20 ml of concentrated hydrochloric acid. Above the bowl has punched ceramic grid, on which the samples were placed. Closed desiccator was placed in darkness at the ambient laboratory temperature. To accelerate the samples corrosion process in a desiccator, the samples were sprinkled with acid. Plasma chemical treatment was carried out in a cylindrical reactor of quartz glass with outer copper electrodes. The RF (13.54 MHz) capacitivelly coupled plasma was used for the samples treatment. For each sample have been selected specific conditions: power (50 - 300 W), pulse (duty cycle of 10 – 25 %) or continuous mode. The optical emission spectroscopy monitored dependence of OH- intensity during the reduction. The decrease to the 1/10 of the maximum value leads to end the experiment. Based on this criterion, the treatment time of samples was in the range of 30 - 80 minutes. Corrosion has been removed from 7 samples. All the samples were covered by corrosion deep green color with a clearly visible crystalline structure before their inserting into the reactor. After the treatment, the color was dark black, and after leaving the air began to surface green, in some samples was observed in white and yellow tint. Surface top layer was removed on samples 1 and 5, where spontaneous dropout was reached. The pulse mode with duty cycle of 10 % and the powers of 200 and 300 W were applied for these two samples. The surface layer of samples treated with pulsed mode of 25 % was easily removable by spatula. The work demonstrated the applicability of hydrogen RF plasma in pulsed mode for the corrosion removal from bronze samples. The further work will be focused on the optimal treatment conditions search.
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