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Use of Additive Technology for the Production Concept of Turbocharger Components
Robl, Jan ; Ňuksa, Petr (referee) ; Sedlák, Josef (advisor)
The thesis deals with possible use of additive technology in heat-resistant aplications. The rapid improvement of additive technology in recent years has brought more advanced materials such as nickel based superalloys, opening new oportunities for the use of this additive technology. First part of the thesis is dedicated to nickel based superalloys processing, precision casting and metal additive manufacturing. Other part analysed the results of mechanical properties and textures of the surface followed by a comprehensive assessment of DMLS technology. Part of the thesis is also the analysis of fracture surfaces on transmission and electron microscopy. Based on acquired nowledge, the conclusion is made about the possible use of DMLS in the future of heat-resistant applications.
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Development of 3D metal printing process parameters for producing of the lattice structure
Jaroš, Jan ; Koutný, Daniel (referee) ; Vrána, Radek (advisor)
Selective laser melting (SLM) in additive technology, which allows production of lattice structures. Lattice structures are very difficult to produce using conventional methods. The main use of lattice structures is in aerospace industry and medicine for bone implants production. In this work influence of processing parameters (laser power, scanning speed) on properties (diameter, surface roughness, porosity) of struts is investigated. The processing parameters selection was based on single tracks test. In the first test, ImageJ was used to determine porosity of struts. In the second test porosity was analyzed with more accurate µCT technology. Both tests used 3D scanning technology to determine dimension accuracy and surface roughness of samples. The measurement results led to the detection of processing parameter „window“ where samles had the best combination of surface roughness and porosity. The best results were achieved with 225-275 W laser power and scanning speed of 1400-2000 mm·s-1.
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Innovation of the Rep Rap 3D Printer
Zítka, Lukáš ; Zemčík, Oskar (referee) ; Sedlák, Josef (advisor)
The present Master thesis is focused on innovation and verification of the functionality of a 3D RepRap. The theoretical part of the thesis characterizes individual additive technologies. The practical part is focused on the design of the technical modifications of the printer in order to achieve the quality of the printing, while the current 3D printer design is compared with the innovative solution. The practical part tests the setting of print parameters, various materials for 3D printing and necessary finishing operations. The thesis is completed
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Design of the parametric orthosis for upper limb
Kosová, Barbora ; Jelenčík, Branislav (referee) ; Škaroupka, David (advisor)
This thesis deals with the design and manufacturing of custom-made immobilization orthosis for the upper limb. Emphasis is put on the digitization of the approach and integration of additive manufacturing in the workflow of splint production. The solution proposes automatic model construction based on a 3D scan. Such a model is further parametrized in order to provide splinting practitioners with customization abilities. Particular attention is paid to the changes of limb volume due to swell, where the use of auxetic structures is suggested.
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Setting of the material profile of stereolithographic 3D printing with a focus on dimensional accuracy
Topinka, Lukáš ; Koutecký, Tomáš (referee) ; Zatočilová, Aneta (advisor)
Additive technology of stereolithography works on the principle of curing a photosensitive polymer by laser or by DLP projector. Dimensional accuracy and quality of printing are affected by various parameters, such as exposure time and layer thickness. This bachelor thesis is focused on the description of the basic principles of stereolithography, including construction solutions for printers and their influence on the quality of printing. Furthermore, this thesis identifies the main parameters affecting the accuracy and suggests experiments for testing the influence of these parameters. At the end of this thesis, there is a description of the performed experiments, followed by a conclusion and suggestions for further development of this technology.
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The influence of the parameters of stereolithographic 3D printing on the printing time
Kůst, Martin ; Škaroupka, David (referee) ; Zatočilová, Aneta (advisor)
This paper deals with stereolithographic 3D printing (SLA). It describes both upper and lower lighting design and shows the differences between laser light and DLP (Digital Light Processing) projector. Another part is to find the dependence between the time of exposure and the thickness of the layer also known as material profile on the DETAX, gray. So another work and further experiments can be done using this material. These experiments are performed on Way2production's SolFlex650 SLA printer. For ease of use with this printer, parameters affecting print time have been identified and a model is then found to calculate the total print time.
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Process Parameters Development for Producing of Lattice Structures Using 3D Metal Printing
Moravčik, Jaroslav ; Koutný, Daniel (referee) ; Vrána, Radek (advisor)
Selective laser melting (SLM) belongs to additive technologies. Progressive adding of layers of material powder and creating the structure with laser beam allows to create components with complex shapes, for example microstructures. This thesis explores potential of new printing strategies, which could lead to good melting of printed component and reaching to better structure without porosities. Based on analysis of actual state, software for calculation of laser trajectory was made with use of new printing strategy. Also, process parameters obtained from technical articles and from experiments made on Institute of Machine and Industrial Design on Faculty of Mechanical Engineering BUT in Brno were compared. This comparison led to suggestion of test set of components with new parameters and strategies. This set could lead to new researches in this issue.
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Possibilities of using aditive technologies in direct manufacturing of foundry moulds
Herzán, Jiří ; Šlajs, Jan (referee) ; Horáček, Milan (advisor)
The bachelor thesis deals with the production of foundry molds with using additive technologies. At first, the additive technologies are distributed according to ASTM (American Society for Testing and Materials) and subsequently according to the state of the base material. Then, three types of technologies, that can be manufactured by Rapid Prototyping are described. The last chapter of the bachelor thesis is a real example of the production of a prototype fan casting from aluminum alloy AlSi9Cu3(Fe), which was casted into a printed mold by “3D Sand Printing” technology. Based on the obtained data were assessed technical, time and cost parameters of manufacturing the fan. The findings were compared with the molding technology of the ordinary printed pattern, which is an alternative to prototype production. The casting of the fan was cast in Armatmetal s.r.o. in Olomouc.
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Additive technology and their application for manufacturing electrolytic cell
Jalůvka, Jakub ; Sedlák, Josef (referee) ; Jaroš, Aleš (advisor)
This thesis describes the design of suitable methods of rapid prototyping for manufacturing galvanic cell. At the beginning, there are discussed the most widely used RP technologies. The second chapter presents the manufactured part - the galvanic cell. The galvanic cell is modelled in software Autodesk inventor 3D CAD. The practical part describes the whole manufacturing process, including pre-processing, printing and postprocessing.
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