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Automatic production line efficiency evaluation and optimization
Štěrba, Zdeněk ; Kaczmarczyk, Václav
The article deals with the analysis of the production line in terms of overall efficiency. The aim is to define the areas that play a role in overall efficiency and then devise appropriate solutions to improve them. Emphasis is placed on the analytical method Basic MOST designed for work norming, according to which the normalized time of operators is determined. The next part of the paper is devoted to the analysis in order to find the weak points of the line that could be optimized in order to increase efficiency or financial savings. The production line and its analysis is also processed as a discrete event system in Siemens Plant Simulation software, focusing on the data flow and variability of the whole system.
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Manufacturing process optimization
Štěrba, Zdeněk ; Baštán, Ondřej (referee) ; Kaczmarczyk, Václav (advisor)
The thesis deals with the analysis of the production line in terms of overall efficiency. The aim is to define the areas that play a role in the overall efficiency and then devise appropriate solutions to improve them. Emphasis is placed on the analytical analysis method Basic MOST, according to which the normalized time of operators is determined. The next section focuses on analysis to identify weak points in the line that can be optimized to improve efficiency or achieve financial savings. The production line and its analysis is also treated as a discrete event system in Siemens Plant Simulation software, which is also used to design the new workstation. The last point of the work is the design of a digital twin concept in Siemens NX program, which is controlled by a simulated PLC.
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Evaluation of machine efficiency for production task assurance
Harnová, Veronika ; Jelínek, Adam (referee) ; Jurová, Marie (advisor)
The diploma thesis concerns evaluation of machinery efficiency in selected production department. The theoretical part briefly describes production management and theoretical methods of OEE evaluation. The thesis also discusses selected IT systems utilised in engineering. The main body of the thesis analyses data acquired from those IT systems. The conclusion outlines proposals for improvement.
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The complex control system of production of bottle filling line machine
Karola, Ladislav ; Milan, Sobotka (referee) ; Pásek, Jan (advisor)
The Master’s Thesis is focused to introduction MES systems and factory information systems. Describes main advantages of applying MES systems and describes concept of Six Big Losses, which characterise main losses in production. For quantification of losses are used indicators like OEE. Next part is simulation data of Filler Machine and producing via OPC Server. Main application made in software SIMATIC IT by Siemens is collecting, processing and archiving data to PPA database due to rules and setups. Presentation of data is powered by Data Report which provides overview of efficiency and main losses in production.
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Design of Lean Production and its Implementation into the Conditions of Operation when Applying Digitization
Šmíd, Václav ; Matušinec, David (referee) ; Jurová, Marie (advisor)
The bachelor thesis is focused on design of lean production and its implementation by means of digitization in Fatra, a.s. Napajedla. The partial goal of the thesis is to analyze the functions, advantages and importance of the MES system in the company. First, the company, its production portfolio and organizational structure will be introduced. In the analytical part of the thesis, the production process and the current state of production in the selected section will be characterized. The practical part will focus on optimizing production using digital outputs. The thesis contains a proposal that contributes to increase of efficiency in the given production section.
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Evaluating production efectivity
Czipszer, Jiří ; Kaczmarczyk, Václav (referee) ; Pásek, Jan (advisor)
The master thesis deals with the issue of evaluation of efficiency and data collection of lines in production, using the APROL program from B\&R automation. The aim of this work is to create a program completed requirement, which is going to be compared with already implemented projects of the company and will serve to create a company standard. The first part is devoted to the description of the theory of this issue and used software. The second part describes the solution of the line simulator and the whole concept of collection and evaluation.
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Control of headlight assembly line
Sikora, Martin ; Hynčica, Ondřej (referee) ; Štohl, Radek (advisor)
This thesis deals with design of the reflector assembly line. The document contains the analysis of the customer requirements sheet. In short there is written how to put the parts of the reflector together. The Poka-Yoke method is properly described in this work too. This method is used to design of the actions, which are trying to decrease the risk level of wrong reflector composition as low as it is possible. FMEA and PFMEA methods are explained in theory. There is the plan how to make the analysis too. The instrumentation of one part of the line is designed according to this analysis and according to the customer requirements. The OEE pointer is used to test the right effect of the Poka-Yoke method. The next aim of this thesis is to compare chosen PLCs for control of the assembly line and to choose one of them. On the base of the analysis there is designed the control program in the flowcharts form. One part of this thesis is focused on design of the visualization for the chosen operational panel.
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The Study Management Standards for the Manufacturing Organization
Altmanová, Hana ; Hansmann, Radek (referee) ; Jurová, Marie (advisor)
This diploma thesis aims on the analysis of performance standards and the usability of key technology in the production company KLEIN automotive s.r.o. Subsequently the thesis suggests a solution for calculating standards according to new methods for a particular technology of the company. The solution takes into the latest trends in performance standards calculation and performance monitoring while achieving economic returns.
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Usability of OEE in the Automotive manufacturing plant
Poledník, Tomáš ; Steiner, Patrik (referee) ; Polsterová, Helena (advisor)
This diploma thesis deals with the design and implementation of a comprehensive solution for the collection of production indicators in the commercial vehicle sector, called Automotive. The design is done by analyzing the state and identifying the bottlenecks of the OEE (Total Equipment Effectivenes). Further, the thesis describes the general theory of efficiency, availability and FPY (First Pass Yield). Realization and visualization of several production equipment variants for raw data collection from production lines in the manufacturing company IMI International CZ s.r.o. - a leading manufacturer of pneumatic components for the automotive and automation industry.
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