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High temperature corrosion studies of HVOF sprayed coatings in molten sulphate salts environment
Lencová, K. ; Česánek, Z. ; Houdková, Š. ; Lukáč, František ; Mušálek, Radek
The generally applied requirements on lowering of emission production in the field of power industry have led, among others, into the application of low-emission combustion process of coal fired power plants. Besides the emissions reduction, this process has led to an increase of boilers parts corrosion degradation due to the reducing atmosphere in low-emission boilers, responsible for sulphide corrosion and molten salt attack. In such environment, the protection of the exposed surfaces gains importance. Among others, the thermal spraying technology can offer a suitable way of surface corrosion protection. In the present work, the high temperature corrosion behaviour of CoCrAlYTaCSi and Cr3C2-25%NiCr High Pressure/High Velocity Oxygen Fuel (HP/HVOF) sprayed coatings is evaluated and compared to the behaviour of bare structural steel (SPT360) substrate. The specimens were exposed to a molten salt environment, i. e., 12% Na2SO4 + 82% Fe2(SO4)3 at 690 °C under cyclic condition, simulating the working environment in low-emission boilers of coal-fired power plants. The thermogravimetric method was used to establish the kinetics of corrosion. X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the corrosion products and determine the corrosion mechanism. The thermogravimetric measurement shows high oxidation rate of SPT360 steel. Cr3C2-25%NiCr coating provides slightly better performance compared to CoCrAlYTaCSi coating. Based on the obtained results, both coatings were found to have higher corrosion resistance than the SPT360 steel substrate, offering a sufficient surface protection in a given environment.
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Effect of implantation of C, Si and Cu into ZrNb nanometric multilayers
Daghbouj, N. ; Karlík, M. ; Lorinčík, J. ; Polcar, T. ; Callisti, M. ; Havránek, Vladimír
Sputter-deposited Zr/Nb nanometric multilayer films with a periodicity (L) in the range from 6 to 167 nm were subjected to carbon, silicon and copper ion irradiation with low and high fluences at room temperature. The ion profiles, mechanical proprieties, and disordering behavior have been investigated by using a variety of experimental techniques (Secondary Ion Mass Spectrometry - SIMS, nanoindentation, X-ray diffraction - XRD, and scanning transmission electron microscopy - STEM). On the STEM bright field micrographs there is damage clearly visible on the surface side of the multilayer. Deeper, the most damaged and disordered zone, located close to the maximum ion concentration, was observed. The in-depth C and Si concentration profiles obtained from SIMS were not affected by the periodicity of the nanolayers. This is in accordance with SRIM simulations. XRD and electron diffraction analyses suggest a structural evolution in relation to L. After irradiation, Zr (0002) and Nb (110) reflexions overlap for L=6 nm. For the periodicity L > 6 nm the Zr (0002) peak is shifted to higher angles and Nb (110) peak is shifted to lower angles.
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Investigation of deformation mechanisms in textured magnesium alloy
Dittrich, J. ; Čapek, J. ; Knapek, Michal ; Minárik, P.
Advanced in-situ and ex-situ methods were used to reveal active deformation mechanisms during deformation of magnesium alloy with a strong texture. Three sets of samples were prepared from the rolled sheet of commercial AZ31 alloy with respect to its strong basal texture - normal direction (ND), rolling direction (RD) and 45 degrees between RD and ND, and were deformed in both compression and tension. The signal of acoustic emission (AE) was measured concurrently during the deformation. Electron backscattered diffraction (EBSD) was used to study the microstructure after the selected stages of the deformation. It is shown that the extension twinning played an important role during the plastic deformation in the samples having favorably oriented basal texture component, whereas in the unfavorably oriented samples, the role of twinning was marginal. Pronounced activation of twinning only in some samples caused a considerable variation in the deformation behavior and AE response. A consistent link between the energy and amplitudes of the AE signal and the microstructure changes investigated by EBSD was established.
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Mechanical properties of WN43 magnesium alloy prepared by spark plasma sintering
Knapek, Michal ; Minárik, P. ; Greš, A. ; Zemková, M. ; Cinert, Jakub ; Král, R.
The spark plasma sintering (SPS) method was used to prepare bulk materials form WN43 magnesium alloy atomized powder. Compression tests were carried out in order to investigate the effect of different sintering regimes (10 min at 400, 450, or 500 degrees C) on the mechanical properties of the material. Furthermore, complementary in-situ acoustic emission (AE) recording was employed to reveal the dynamics of deformation processes during compression. It was shown that by increasing the sintering temperature, the ultimate compressive strength and ductility were significantly improved. The AE data and microstructure observations suggest that pronounced twin nucleation takes place around the yield point whereas twin growth and dislocation activity are the dominant deformation mechanisms in the later stages of deformation.
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Effect of aluminum content and precipitation on the corrosion behavior and acoustic emission response of AZ31 and AZ80 magnesium alloys
Veverková, E. ; Knapek, Michal ; Minárik, P.
In this study, we investigated the effect of aluminum content and precipitation on the corrosion behavior of the AZ31 and AZ80 magnesium alloys. The investigated alloys were received in the as-extruded condition in order to retain comparable grain size and texture. First, solid solution treatment was performed on the samples of both alloys. Subsequently, the samples were isothermally aged at 200 degrees C for 20 hours. The scanning electron microscopy was used to study the grain size and microstructure. The corrosion properties of samples were studied by potentiodynamic polarization measurements and the AE signal was concurrently recorded. Solution treated AZ80 and AZ31 samples exhibited similar behavior. The aged AZ80 sample showed lower corrosion rate. Also, a strong breakdown appeared in the later (compared to other samples) stage of the potentiodynamic test. The breakdown was found to be easily recognized by AE parameters.
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