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Modern methods of implant manufacturing by Rapid Prototyping technology
Trubačová, Pavlína ; Sedlák, Josef (referee) ; Píška, Miroslav (advisor)
This research describes the possibilities of using unconventional technologies known as Rapid Prototyping methods. These methods make part of Additive manufacturing technologies. The project investigates the influences of process parameters on the final part quality and analyses the advantages and the disadvantages of using RP technologies for medical application, mainly for implant fabrication. The objective of experimental part is fabrication of samples by Selective Laser Melting (RP technology). The stainless steel will be used and two parameters will be varied (laser power, component inclination). For final evaluation of mechanical properties, surface quality, Alicona machine, compression test and Vickers’ hardness test will be used.
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Advanced Fabrication of Custom Orthopaedic Implants Using Selective Laser Melting Technology
Trubačová, Pavlína ; Sedlák, Josef (referee) ; Píška, Miroslav (advisor)
This work describes advanced fabrication of custom orthopaedic implants using unconventional additive manufacturing technology - Selective Laser Melting (SLM). There was a main focus on custom knee replacement and certainly on its femoral component. The study investigated three general issues within the domain of the usage of additive manufacturing technology in medical application. First, there was an evaluation of process parameters influences of SLM fabrication method on surface and mechanical properties of titanium Ti6Al4V ELI specimens. This material was used because of its biocompatibility and its wide use within implant fabrication. Then, a proposal of the manufacturing strategy was carried out and the fabrication of customized knee femoral component prototype by SLM technology was done. The elaboration of the numerical chain prior the SLM implant fabrication, from patient's CT knee scan to final femoral replacement model, was also done. Then, a proposal of different 3-axis and 5-axis strategies of machining of the fitting femoral surface of bone prototype (3D printed from the powder) using CNC machines FV 25 CNC and TAJMAC ZPS MCV 1210 was projected and also, the 3-axis spiral machining was realised. The individual machining tool paths were generated by software Power Mill from Delcam group. Finally, these machining strategies were generated as a prior step before a machining of real patient’s bone, therefore the machining tests of cartilage and bone were done.
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Modern methods of implant manufacturing by Rapid Prototyping technology
Trubačová, Pavlína ; Sedlák, Josef (referee) ; Píška, Miroslav (advisor)
This research describes the possibilities of using unconventional technologies known as Rapid Prototyping methods. These methods make part of Additive manufacturing technologies. The project investigates the influences of process parameters on the final part quality and analyses the advantages and the disadvantages of using RP technologies for medical application, mainly for implant fabrication. The objective of experimental part is fabrication of samples by Selective Laser Melting (RP technology). The stainless steel will be used and two parameters will be varied (laser power, component inclination). For final evaluation of mechanical properties, surface quality, Alicona machine, compression test and Vickers’ hardness test will be used.
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