|
|
3D metal printing by robot
Tvrdoň, Radek ; Mrňa, Libor (referee) ; Sigmund, Marian (advisor)
The diploma thesis presents an overview of additive production technologies and a summary of technologies used for 3D metal printing using a robot. All of them are generally described and at the same time assigned to their specific commercial use, or the academic research that deals with them. The work examines the suitability of the material EN ISO 14341-A: G 3Si1 for 3D printing, for which a modification of the Col Metal Transfer technology, Cycle Step is used. The experimental printout of the sample is evaluated on the basis of surface and mechanical tests. Capillary test, examination of microstructure a macrostructure, tensile test and microhardness test. All of them were satisfactory and the suitability of the welding wire for 3D printing was confirmed by the given technology.
|
|
|
Wear resistence of cladding
Pagáč, Aleš ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
The subject of this Diploma thesis was study of wear resistant deposits, including appropriate basic and filler materials and welding technologies suitable for a particular application of hard carbide overlays of blade mixer for foundry sand. Analysis of suitable filler materials focused on extreme abrasion and select tungsten carbide hardfacing, together with a selection of appropriate overlays welding methods for welding tungsten carbide, including the conditions and parameters surfacing. The practical part deals with the design and evaluation of the experiment, three samples welding of non-alloy structural steel, tungsten-carbide hardfacing, technology MCAW - WC flux cored electrode in protective active gas.
|
|
|
Workability study 3D metal printing as technology for prototype plastic parts manufacturing
Kovář, Tomáš ; Herčík, Tomáš (referee) ; Sigmund, Marian (advisor)
This bachelor thesis is focused on the feasibility of metallic 3D printing. The 90MnCrV8 tool steel die is time consuming and expensive to manufacture by conventional methods. When considering the use of a die for a maximum of 50 pieces of moldings, it is possible to choose a material other than tool steel. From the offered possibilities of metal 3D printing, 2 suitable methods were selected, namely SLM and WAAM, where the WAAM method appears to be cheaper. Available materials for steel replacement 90MnCrV8 are metal wire G4Si1 for WAAM method and stainless steel X2CrNiMo17-12-2 for the SLM method. After listing all the options and evaluations, it can be seen that the feasibility of metallic 3D printing as a replacement for conventional tool production is possible.
|
|
|
Welding head of the longwall shearer
Adam, Karel ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
The aim of this bachelor thesis is to describe the structure and purpose of the longwall shearer drum to descriebe the technological process and to design the technology. Shearer heads are made by welding, MAG method with a protective atmosphere of CORGON 18 (18% CO2 + Ar) was selected. Increasing the strength of the knife holders, made from steel 15 230.3 to 1600MPa and welding to the helical segment of S355J2 + N steel, these clamps cracked cold. An error has been detected by reviewing the entire process and performing calculations. The preheating temperature was too low and was therefore increased to 270 ° C along with the stay for 2 hours at this temperature. Part of the thesis is a sample of the test weld of the rupture holder.
|
|
|
Proposal of technological procedure for welding pressure vessel
Reich, Martin ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
The work presents a proposal for a suitable technology for the welding of the pressure vessel of the LPG gas phase separator. There are three different methods of welding of the separator body proposed and the economics of producing the separator for a given series of pieces is assessed. There is a comparison of hand electrode welding, MAG welding and TIG welding. Further, a brief overview of possible types of non-destructive testing is added and the three selected tests are properly executed and detailed. An overall evaluation of the experiments performed is included and the possible future development outlined.
|
|
|
Loss of strength during welding aluminous alloys AW 6060
Sklenář, Martin ; Vaněk, Mojmír (referee) ; Sigmund, Marian (advisor)
The aim of the bachelor thesis is to qualify the welding procedure according to the standard ČSN EN ISO 15614-2. At the beginning of the work is introduced a company with which was this thesis made. This is followed by an assessment of the issue of aluminum. Furthermore, the mechanical properties of aluminum are discussed. Follows by part about welding specially about aluminium welding. In the practical part the samples were welded and subsequently evaluated, then the design and qualification of the welding process was made. In conclusion, the possibilities and results that have been achieved are summarized.
|
|
| |
|
|
Pipe welding of stainless steel and titanium
Dušek, Vojtěch ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
This master's thesis deals with the selection and evaluation of the appropriate welding technology for stainless steel and titanium alloys. Describes advantages and disadvantages of selected technologies. The experiment compares the mechanical properties, the heat input and the resulting surface structure of the welded samples. In conclusion, the thesis deals with the technical - economic evaluation of selected welding technologies.
|
|
|
Welding of martensitic stainless steel using hybrid technology Laser - TIG
Novotný, Jan ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
Theoretical part of this thesis includes overview of laser welding technology and possible combinations with arc welding methods for meeting desired properties of the weld. It also explains mechanical testing and metallographic examination on welds. The experimental part deals with optimisation of process parameters during welding of martensitic stainless steel, used in energetic industry using hybrid laser - TIG technology in regard of mechanical properties of the weld, its structure and proposal of technological parameters.
|
|
|
Feasibility study of welding for stainless part „ guide rail"
Vaverka, Jiří ; Mrňa, Libor (referee) ; Sigmund, Marian (advisor)
Robotization of industry is very important in these days. It is possible to replace human workers with robots and because of that make manufacturing faster. This master’s thesis includes feasibility study of robotic welding for stainless steel part guide rail. Quality of robotic welding was evaluated on testing pieces. Robotic welding was 88,5 % faster than current welding method. Costs of manufacture of one piece were 40 % cut.
|
guest ::
RSS feed.