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Preparation of multiphase materials with spark plasma sintering
Mušálek, Radek ; Dlabáček, Zdeněk ; Vilémová, Monika ; Pala, Zdeněk ; Matějíček, Jiří ; Chráska, Tomáš
Spark plasma sintering (SPS), also called Field Assisted Sintering Technique (FAST), represents a novel method of preparation of sintered materials from powders. The main advantage of the SPS method is a high achievable heat rate (>200 °C/min) and high sintering temperatures (up to 2200 °C in our laboratory). Combination of high heating rate, rather high pressures (up to 80 MPa) and electric field fluctuations leads to an effective sintering and significant reduction of sintering time for both coarse-grained and nanocrystalline powders. Composite materials may be easily obtained by mixing or layering of different powders. The paper will introduce several examples of multiphase materials sintered by SPS at our institute and the establishment of procedures for routine testing of sub-sized specimens.
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Application of SPS technology for preparation of high-tech materials
Mušálek, Radek
Spark Plasma Sintering (SPS) is a modern technology, which allows sintering of powder materials in the variable electric field (also FAST technology – Field Assisted Sintering Technique). Heating rate in the range of hundreds °C/minute, high pressure and sintering temperature (more than 2000 °C) enables for example sintering of materials with high melting point or nanometric powders without growth of grain size in the sintered body.
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Production of nanoparticles utilizing water stabilized plasma
Bertolissi, Gabriele ; Brožek, Vlastimil ; Chráska, Tomáš ; Mušálek, Radek ; Neufuss, Karel ; Mastný, L. ; Sofer, Z.
Water stabilized plasma torch (WSP®) generates plasma jet with max. plasma velocity in the nozzle exit 7000m/s and temperature of 25000-30000 K. Reactants injected into the plasma jet undergo complicated radical reactions. Interaction of plasma with injected reactants depends on energy settings of the WSP plasma torch and lasts from 5 to 10 ms. Droplets of inorganic compound solution are fed to the plasma jet by pressurized spray nozzle device. Compounds of AgI,AlIII,TiIV,PtIV,VV, and CrVI undergo decomposition in the extremely high plasma temperature and the decomposed products are collected in liquid separators. Size of the produced nanoparticles in unsettled fraction is from 10 to 200 nm and depends primarily on concentration of inputting aerosol particles. In the case of 15 seconds reaction time and use of saturated solutions at 20°C, one can obtain colloidal solutions with silver, platinum, alumina, titania, vanadia, and chromia nanoparticles in concentrations of 3 to 180mg
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Optimalizace vnášení prášku při plazmovém stříkání wolframu a mědi
Matějíček, Jiří ; Mušálek, Radek
Coatings of tungsten, copper and their composites can be used in various thermal management applications. For plasma spraying, injection of the feedstock powder is critical to achieve proper melting in the plasma jet and to produce coatings of desired properties. In this study, powder injection parameters were optimized while varying the injection location and carrier gas flow. Behavior of the particles in the plasma jet was observed using in-flight particle diagnostics; deposition efficiency as well as several coating properties were measured. Based on the results, the optimal injection conditions were selected, and composites and graded layers produced.
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Vliv podávání prášku na mechanické vlastnosti plazmových nástřiků mědi a wolframu
Mušálek, Radek ; Matějíček, Jiří
Nuclear fusion is considered to be a promising energy source for the future. One of the biggest problems which has to be solved is the development of inner wall material of the fusion reactor. For the inner parts which will be exposed to high levels of heat and particle flux, a combination of tungsten layer on copper parts was proposed. Tungsten is refractory material resistant to high heat and particle flux, while copper can efficiently remove heat due to its high thermal conductivity. But high stress concentration on the materials interface can occur due to the thermal expansion coefficient (CTE) mismatch of both materials when exposed to high temperatures. Therefore plasma spraying is promising technology for this application. One of the critical plasma spraying parameters is the carrier gas flow which has to be optimized to ensure proper particle trajectory along the centerline of the plasma flame. Obtained results are currently being used for the development of FGM coatings.
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