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On the modelling of compressive response of closed-cell aluminium foams under high-strain rate loading
Koudelka_ml., P. ; Zlámal, Petr ; Fíla, Tomáš
Porous metals and particularly aluminium foams are attractive materials for crash applications where constructional elements have to be able to absorb considerable amount of deformation energy while having as low weight as possible. Compressive behaviour for medium impact velocities can be experimentally assessed from a series of droptower impact tests instrumented with accelerometer and high-speed camera. However to predict such behaviour a proper modelling scheme has to be developed. In this paper droptower impact tests of Alporas aluminium foam were used for development of a material model for explicit finite element simulations of high-strain rate deformation process using LS-DYNA simulation environment. From the material models available low density foam, Fu-Chang’s foam, crushable foam and modified crushable foam models were selected for simulations using smoothed-particle hydrodynamics and solid formulations respectively. Numerical simulations were performed in order to assess constitutive parameters of these models and identify material model describing deformation behaviour of Alporas with the best accuracy.
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Experimental study on size effect in quasi-static compressive behavior of closed-cell aluminium foams
Koudelka_ml., Petr ; Zlámal, Petr ; Kytýř, Daniel ; Fíla, Tomáš ; Jiroušek, Ondřej
The size effect in compressive deformation behaviour of commercially available aluminium closed-cell foam Alporas was studied under quasi-static loading conditions with different boundary conditions. Dimensions of the specimen’s cross-section were selected to match those of sufficient representative volume element (RVE) obtained by spectral analysis of the macroscopic structure whereas different heights of specimens were tested to examine size-scaling factor. Mechanical properties were derived from three different data sources: I) using data captured by load-cell, II) by digital image correlation (DIC) of displacement of contact faces, III) by DIC of the specimen’s structure. Mechanical testing was performed in custom-built loading device as well as in Instron 4301 electromechanical testing system with custom computer control software.
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Comparative study on numerical and analytical assessment of elastic properties of metal foams
Koudelka_ml., Petr ; Jiroušek, Ondřej ; Doktor, Tomáš ; Zlámal, Petr ; Fíla, Tomáš
Recently, titanium metal foams are being considered as a suitable replacement for substituting trabecular bone microstructure especially for their similar pore distribution. The most common methods for determination of compressive effective elastic properties of such materials involve different approaches based on finite element analysis (FEA) of their microstructure. The internal geometry is usually modeled by two different methods - directly on the basis of a series of CT scans or using one of discretization schemes. However, all these techniques require highly specialized hardware, software and significant amount of computational time. In this paper, the effective elastic properties of the metal foam are instead obtained by analytical modulus-porosity relations and results are compared with previous FE based analysis.
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Design and use of novel compression device for microtomography under applied load
Fíla, Tomáš ; Zlámal, Petr ; Koudelka_ml., Petr ; Jiroušek, Ondřej ; Doktor, Tomáš ; Kytýř, Daniel
This paper deals with modification and usage of custom-designed compression device, that allows real time X-ray tomography scanning of specimen under applied pressure. In this case microtomography is used to obtain data required to determine specimens morphology and to develop 3D material model (especially for cellular materials such as bones, metal foams and quasi-brittle materials or particle composites such as concrete or cementitious composites). Important design changes were made in the existing device frame to increase its load capabilities, stiffness and to accomodate a larger specimen. Finally device displacement measurements were conducted and calibration experiment was carried out.
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