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Productive milling of aluminum alloys
Dvořák, Jakub ; Žídek, Jan (referee) ; Jaroš, Aleš (advisor)
This bachelor thesis is focused on milling of aluminum alloys, where the technology of milling is described in the first place, then the cutting materials and aluminum alloys. The main subject of the work was to carry out the experiment. The Experiment was focused on influence of cutting conditions on the final quality of the surface with regard to machine time. The aluminum workpiece was milled at different cutting speeds and various feed per tooth. At the same time the quality of the surface was examened and machine times were calculated. The Experiment showed us, whether it pays to use higher cutting speeds and feed per tooth, keeping the set of limited values of surface roughness with respect to the machine time. The result of the experiment is the following - the increasing feed per tooth deteriorates the quality of machined surface, but machine time is reduced.
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Regenerative chatter in turning
David, Václav ; Jaroš, Aleš (referee) ; Fiala, Zdeněk (advisor)
Regenerative chatter in turning negatively affects the cutting process, the tool live and the machined surface. In this work is a vibration discriebed by using mathematical formulas or terms. There are listed some causes of creation vibration in turning and some basic methods of complete removal or partial reduction. The second part of this work contains examples of measure and analysis in connection with using of modern software.
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Design of equipment for welding head path correction
Benáček, Filip ; Jaroš, Aleš (referee) ; Slaný, Martin (advisor)
The work presents the problem of welding of membrane walls intended for application in power boilers. Furthermore, the use of the MIG/MAG method for welding and the advantages of using the CMT method. An innovation has been made for the welding process in the form of laser scanning of the surface and subsequent use of the data to correct the welding head. This led to the automation of the whole process. Because of the necessary testing of the laser scanner function, a test structure was designed and constructed. It was necessary to consider the appropriate wall scanning strategy and subsequent data processing in terms of the overall manufacturing process. The software designed to evaluate the scanned profile placed a point using a suitable tool on the scanned profile. The set of points was further filtered for a smoother resulting path formed by these points. The resulting points were fed to the output signal from the laser device to correct the path of the welding head. Both the welding and the surface scanning will be done simultaneously, so the settings for the laser scanner were created and stored in the internal unit of the device. This allows the laser to operate without connecting to a computer.
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The influence of PVD coating on tool life of cutting inserts during face milling
Jašek, Petr ; Fiala, Zdeněk (referee) ; Jaroš, Aleš (advisor)
This diploma thesis is aimed on durability of PVD and CVD coatings for symmetrical face milling. The theoretical part describes the characteristics of cemented carbides, milling technology and the characteristics of the coating methods. The experimental part describes the machine tool, used tools, workpiece material and cutting conditions. The aim of the work was to measure the cutting forces and tool wear during the milling. Based on experiment, it is clear that the PVD coatings with nano-layers achieves to the longer life in comparison with others and generally, that the using of coatings leads to reduction of cutting powers and lifetime was increased.
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Application of the CoroTurn Prime HW system
Hoferica, Patrik ; Jaroš, Aleš (referee) ; Kalivoda, Milan (advisor)
This bachelor thesis proposes a characteristic and application of turning system CoroTurn®Prime developed by company SANDVIK CZ s.r.o. Bachelor thesis includes characteristic and assessment of actual technology of component manufacturing, proposal and application of a new system, experimental verification of suitability for entered component and technical-economical comparison of actual and new proposal technology of turning.
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Application of PVD coatings for face milling
Jaroš, Aleš ; Humár, Anton (referee) ; Píška, Miroslav (advisor)
Diploma thesis is focused on the application of PVD coatings for face milling. The theoretical part, systematically, deals with the division of coating methods. PVD method is stressed here. Treatment of material before coating is described as well. The machine, the machine tool and cutting material is described in the experimental section. The aim of the work was comparison of coating exchangeable cutting tips (VBD) to uncoated ones. Based on experiment, it is clear that the use of PVD coatings resulted in reduction of cutting powers and lifetime was increased.
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Solution Technology for Manufacturing "Slats"
Lamich, Štěpán ; Jaroš, Aleš (referee) ; Kalivoda, Milan (advisor)
The bachelor thesis deals with a technology problem of the blind slat production. The work describes the slat production in the automatic rolling mill TPLv4 made by ISOTRA a.s. It aims to find the critical point of the production and suggest a new manufacturing technique/procedure. In conclusion, the thesis evaluates the proposed manufacturing procedure from technical and economical point of view.
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Milling Tools Made from Cemented Carbide
Havran, Petr ; Jaroš, Aleš (referee) ; Kalivoda, Milan (advisor)
This bachelor thesis is focused on the development of cutting tools made of cemented carbides. The first part describes the theory of milling, which is necessary to determine the milling parameters. The next section contains an independent division of milling cemented carbide tools, their uses, advantages and disadvantages. The last part is the selection of tools from the catalogs of the world's businesses and overall assessment.
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Design of the airsoft weapons accessory manufacturing process
Vít, Richard ; Jaroš, Aleš (referee) ; Kalivoda, Milan (advisor)
Airsoft is popular fight sport. First part of this thesis describes theoretical foundation to this area, introduction to Airsoft, Airsoft gun mechanisms and possible accessories. Following chapters discuss design of holder for flashlight or laser compatible with mounting rail. Next part defines technological process for manufacturing this holder. Based on defined technological process technical and economical aspect were considered and calculated for two different materials - steel S235JR and high quality steel C45.
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Design of replicated production of the selected part using the technology Reverse Engineering and Rapid prototyping
Kolář, Jakub ; Jaroš, Aleš (referee) ; Slaný, Martin (advisor)
This study has been as a diploma project at BUT. Theoretical part describes the most used methods in Reverse engineering and Rapid Prototyping. Each method describes its characteristics, usability and pros and cons in general. Practical part of this study deals with application of these methods. Goal of this work has been to obtain a digital model of a winker from Škoda 1000 car using optical scanner ATOS, making a new master model in CATIA software, analyzing its dimensions compared to the scanned model and choosing a suitable manufacturing technology with emphasis on functional properties of this component.
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