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Using simulation to predict defects in and cast Al-alloy castings
Šolc, Petr ; Bařinová, Dagmar (referee) ; Čech, Jaroslav (advisor)
The aim of this work is comparing three casting process simulation programs for porosity and microstructure prediction capabilities for die-casting. After confronting these results with experimentally measured data taken from real castings it could be said that simulation is pretty accurate for DAS microstructure prediction and hot-spot areas. Amount of measured porosity could not be compared with predicted values because specimens were not taken from the exact hot-spot areas.
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Using simulation to predict defects in and evaluate properties of die-cast Al-alloy castings
Morávková, Jitka ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
The purpose of this diploma thesis is comparing the quantity of porosity in die-cast aluminium casting with using simulation. The cast engine blocks were made by high pressure die-casting and a local squeeze casting (LSC) technology. There was also examined the relationship between porosity and mechanical properties of castings. There were evaluated and compared the results of my own measurements with data from previous students theses at the Faculty of Mechanical Engineering BUT. All data were tested by statistical tests. The comparison of simulation results and experimentally measured values was found a good programme-ability to simulate and estimate porosity.
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Evaluation of porosity in Al-alloy die-castings
Klocová, Petra ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
The objective of this diploma thesis is an evaluation of die-castings porosity, eventually the evaluation of seats with local squeeze in connection with their mechanical and structural properties. The swatches of alloy AISi9Cu3 were taken from the engine block made by Škoda Auto Company, Mladá Boleslav. To the evaluation and the comparison of the results there were the other VUT FSI Brno students´ theses used.
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Evaluation of porosity in gravity - cast Al - alloy castings
Staňková, Markéta ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
Solving of this diploma thesis is evaluation porosity in sequence on mechanical properties from different Al alloys. Castings were made by gravity casting to the iron-mould or gravity casting to the sand. Measurements (mechanical properties, porosity, DAS - dendrite arm spacing, shape factors and sphericity) were statistically analysed and dependencies which were detected were processed to the graphs.
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Quality-evaluation tools for Al-alloy die-castings
Rozman, Jiří ; Vašíček, Richard (referee) ; Čech, Jaroslav (advisor)
The goal of this diploma thesis is to on a practical example, with use of the quality system, describe the current state of input casting inspection in Tribotec Ltd. and output casting inspection of casting suppliers in this company and to suggest a new way of output casting inspection on Tribotec Ltd. with higher quality of spoilage rate survey of supplying casting already at the input inspection stage.
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Evaluation of statistical quality control (SPC) in solving the stability of processes in die castings
Hejduk, Oldřich ; Morávková, Jitka (referee) ; Čech, Jaroslav (advisor)
The aim of the theoretical part of this thesis is to describe the system of the aluminium casting alloys, with focus on the aluminium castings used for die casting. In this part of the thesis the different methods of the quality management are described. The practical application of these methods is described in the experimental part of this thesis, in which we focus on the evaluation of the statistical quality management and the process stability of the die casting parts of the selector mechanism cover. This part of the thesis also contains suggestion for the QFD method for this cast.
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Al-alloy die-castings-trends in industrial
Rýdel, David ; Pacal, Bohumil (referee) ; Čech, Jaroslav (advisor)
The objective of this diploma thesis is to state the influence of porosity, DAS and shape factor on mechanical characteristics for the cast transmission cover made in Kovolit Modrice a.s.Which was molten from AlSi9Cu3. It was used an imaging software (Olympus Five) for classification of metallographical structures.
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Study of the main factors affecting quality in technological processes
Talanda, Ivan ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
The aim of this bachelor’s thesis is to theoretically describe porosity problems of casts of aluminium alloys that are made via die casting technology. The thesis is focused on influence of porosity on mechanical properties of casts. Theoretical dependencies were verified in experiment, which is based on new measured data and data witch were taken from diploma theses and science articles written by other students of the University of Technology in Brno. The samples used in experiment come from engine blocks, which were made by technology of die casting or die casting with local squeeze casting.
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Mg-alloy die-castings - trends in industrial
Svoboda, Rostislav ; Juřička, Ivo (referee) ; Čech, Jaroslav (advisor)
The aim of this thesis is to determine influence of porosity and shape-factor over mechanical properties, performed on cast samples from Aalen foundry (Germany), that were high pressure die casted from AZ91 D Alloy. Evaluation of these quantities was done using computer software Olympus Five. Measured values were subjected to statistical analysis in order to eliminate gross errors and determine linear dependence between mechanical properties and porosity eventually voids shape factor.
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Steam boiler with grate firing , burning coal or wood biomas 200 t/ h, 9,3 MPa 520°C
Čech, Jaroslav ; Hudeček, Mirko (referee) ; Skála, Zdeněk (advisor)
The aim of the work is the design of a grate boiler of 200 t . h-1 output, which will burn brown coal or wood chips. The work is divided into several parts. First, stoichiometric calculation and the calculations enthalpy of flue gases and air are performed. After calculating the heat balance and loss of the boiler was counted boiler efficiency. The design of individual heating surfaces is proposed and at the end are controlled the overall heat balance of the boiler. The calculation is supplemented by drawings.
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