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Force loading of milling tools during the machining process
Švec, Michal ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
This thesis compares the force load of two kinds of cutting tool inserts while milling. The thesis is devided into two main parts – research and experiment. The research part is focused on the theory of the force load measuring, cutting tools and cutting tool inserts and their coating. 14 grooves were made with each cutting insert while the force load was measured. Constant cutting conditions were applied. The experiment was repeated four times for each kind of cutting insert. The aim of the thesis is to determine if both kinds of inserts mill with the same force load. The results reveal that one kind of cutting tool inserts mill with the force load higher up to 85 %.
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Construction design of woodworking machinery for preparing sawn timber
Závodný, Tomáš ; Tůma, Jiří (referee) ; Šubrt, Kamil (advisor)
This thesis deals primary with design of a woodworking machine focused on woodworking technology by cutting – rip saw. The introduction to the work is get to acquainted with the material to be processed – wood, and also the search of associated machines with the same technology of workpiece processing. Next part is focused on the safety of machining on woodworking machines and the individual safety features that the machines must contain are also analyzed. From this survey, a saw model with all the necessary features is created. The conclusion of the thesis is devoted to the risk analysis of the proposed machinery and their reduction.
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Stiffness of Industrial Robot Arm
Vogel, Jan ; Jurčišin,, Miroslav (referee) ; Knoflíček, Radek (advisor)
Stiffness analysis of an arm of an industrial robot with linear kinematics during a drilling operation. For solving this problem are used optical scanners. Finding the optimal cutting force for drilling by criterions: minimal deformation of robots arms and, at the same time, the emerging vibration from the cutting process is also minimal.
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Drilling technology solution in the maintenance center of small firms
Huňáček, František ; Mouralová, Kateřina (referee) ; Kalivoda, Milan (advisor)
The basic characteristics of the drilling technology, view of tools for drilling, descriptions of the parts and angles of twist drill are described in the first part of this project. In the second part of this project there are descriptions of various drilling technologies, the choice of cutting conditions and the choice of cooling and lubricating emulsions and oils. The range of tools, machinery and clamping equipment in the workshop machinery maintenance sugar factory in České Meziříčí are described in the next part of the project. Also specific technological conditions for the production of precision holes (with a use of a calculator) was determinated. After that their production was performed. In the end the possibilities of production machinery maintenance workshops during production of holes using drilling tools are shortly valorized.
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Selection of an optimal tool for the selected machining technology
Podstata, Jan ; Jaroš, Aleš (referee) ; Fiala, Zdeněk (advisor)
This thesis compares the properties of four types of replaceable cutting tool inserts from different suppliers during milling. The comparative factors are cutting force, material loss of the insert and the roughness of the resulting surface. The thesis is divided into two parts - a comprehensive overview of the current state of knowledge and an experiment. The first part analyzes the load, the possibility of its measurement, surface treatment of tools, milling cutters and replaceable inserts. The experiment took the form of measuring the load during face milling, measuring the surface roughness of the machined material and measuring the material loss of the inserts on an optical strain gauge. The replaceable cutting tool inserts were compared based on the performed measurements.
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FEM for machining simulation
Vojtek, Aleš ; Madaj, Martin (referee) ; Zouhar, Jan (advisor)
The introduction to turning basics, chip separation process, cutting force generation and description of the finite element method. With this knowledge, a cutting simula-tion of AISI 1045 steel was done for 3 different rake angles, which was simplified by using an orthogonal machining model. The next simulation was cutting of AISI 6150 steel with the use of a 3D model of the grooving insert. The results of these simulations were then compared to the experimental results, and feasibility of finite element method was determined together with future recommendations for acquiring more pre-cise results.
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Machining of vulcanizing molds from aluminum alloys
Kaška, Zdeněk ; Kalivoda, Milan (referee) ; Polzer, Aleš (advisor)
This diploma thesis is focused on the issue of deep drilling of vulcanization molds from various aluminum alloys. The work will describe a brief description of machined materials and tools for deep drilling, including the production of the vulcanization mold itself. Based on experimental measurements, the analysis of data and knowledge gained from deep drilling of aluminum alloys with different silicon contents will be performed. In the end, the individual components of force loads for both machined materials will be compared
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Manufacturing of protective sheet metal to the door
Popelář, Martin ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
The thesis deals with the design of manufacturing technology of protective sheet metal to the door from the material 17240. The blank is 0,8 mm thick sheet metal. Work is set for cold shaping of metal by means of cutting. Production on sequence shearing tool is based on series 100 000 pieces. Shearing machine LEXN–100 2 (Toma trading s.r.o.) with shearing force 1000 kN is selected for realization. The main point of the thesis is to design a cutting tool and to create a drawing documentation.
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Prediction of cutting forces and quality of surface when milling with high feeds
Mikel, Pavel ; Humár, Anton (referee) ; Píška, Miroslav (advisor)
Theoretical study describes force analysis and quality of surface when milling. In the experiment the emphasis is on determining forces and surface quality in milling in response to changes in feed rate. Especially determination of specific cutting force kc and cutting force Fc at materials from aluminium alloy AlSi9Cu3, titanium alloy Ti6Al4V and steel C45, the used tool was a milling cutter for high feeds. In the experimental section is furthermore contained statistical evaluation data which demonstrate a certain prediction changes of cutting load and surface roughness when changing feeds.
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