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The effect of surface roughness on friction and lubrication in simulated gear contact
Mořický, Ondřej ; Čermák, Jan (referee) ; Šperka, Petr (advisor)
This diploma thesis deals with experimental study of the effect of surface roughness on lubricating film formation and friction behaviour in lubricated point contact. The ball-on-disc contact is operated under conditions of transition from mixed to elastohydrodynamic lubrication regime. The measurement of the thickness of thin lubrication films on generally rough surfaces is approached by fluorescence microscopy. The effects of magnitude and character of the initial roughness, including their evolution during the running-in processes, are described. The result is a closer understanding of the mechanisms taking place in this type of contact and the identification of the optimum surface roughness in terms of resistance to changes during running-in for specific operating conditions.
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Bearings for space
Vavřík, Petr ; Nečas, David (referee) ; Košťál, David (advisor)
Currently, space satellites in orbit are required to operate reliably for more than 10 years. This places high demands on the satellite's tribological systems, which must function properly in the hostile space environment for this period. This bachelor thesis deals with the description of suitable bearings and their lubrication for space applications. Lubrication regimes are described at the outset. Then, space factors affecting the proper operation of tribological systems are summarized. The largest part is devoted to the description of the most used bearings and lubricants. The thesis concludes with the design of suitable bearings and their lubrication for the satellite reaction wheel.
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Simulation of point contact lubrication by finite element method
Hrdonka, Štěpán ; Čermák, Jan (referee) ; Šperka, Petr (advisor)
This diploma thesis is concerned with simulation of elastohydrodynamic lubrication of point contacts using the finite element method. The first part of the thesis focuses on the study of the issue and introduces equations for model creation and numerical methods which can be used for EHD calculation. The most suitable solution approach has been chosen from the overview, namely the Full system approach. The software we chose for applying the method was COMSOL Multyphysics. The following part of the thesis deals with model’s creation and gives its elaborate description. We introduce models for calculation of line and point EHD lubrication for newtonian lubricants and, last but not least, we also present a model for calculation of point contact EHD lubrication for non-newtonian lubricants. The next part of the thesis then verifies all the models. That is achieved by comparing the calculated results to results from different papers. The conclusive part of the thesis then examines the matches of acquired results to different prediction relationships and experiments.
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Elastohydrodynamic Film Study under Impact Loading and Lateral Vibrations
Frýza, Josef ; Bakolas, Vasilios (referee) ; Habchi, Wassim (referee) ; Křupka, Ivan (advisor)
Disertační práce se zabývá chováním a odezvou elastohydrodynamického (EHD) mazacího filmu za neustálených provozních podmínek. V úvodní části práce jsou shrnuty poznatky z oblasti EHD mazání; od jeho historie, přes základní mechanismy mazání a používané experimentální metody, až po nedávno publikované studie zaměřené na transientní podmínky. Hlavním cílem práce bylo experimentálně objasnit vliv provozních parametrů a reologických vlastností maziv na chování mazacího filmu v bodovém kontaktu při jeho nárazovém zatěžování a vystavení příčným vibracím. Za tímto účelem byla vyvinuta laboratorní zařízení umožňující měření rozložení mazacího filmu a tření za kontrolovaných nestacionárních podmínek. Experimenty odhalili zásadní roli přibližovacích a zatěžovacích rychlostí na formování stlačených mazacích filmů při nárazovém zatěžování. Výsledky byly srovnávány s nedávným teoretickým řešením. Bylo ukázáno na jeho nedostatky, jež byly následně odstraněny implementací empirických vztahů zohledňujících reologii maziv. V případě příčných vibrací byly nalezeny hranice selhání mazacího filmu a určeny vztahy popisující vliv příčných vibrací na centrální tloušťku filmu a její fluktuace jednotně pro všechny maziva. Závěrečná část práce poskytuje nový pohled na reologii maziv pomocí inovativního přístupu měření třecích reakcí maziva současně ve dvou směrech kontaktu za podmínek příčných vibrací. Tyto původní výsledky rozšiřují pochopení mechanizmů EHD mazání a mohou být použity k dokonalejším návrhům strojů, a vylepšit tak jejich účinnost, spolehlivost a životnost.
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Effects of Non-Newtonian Lubricants on Surface Roughness in Point Contacts
Ficza, Ildikó ; Kaneta, Motohiro (referee) ; Poll, Gerhard (referee) ; Hartl, Martin (advisor)
Tato dizertační práce je zaměřena na studium deformace nerovnosti uvnitř elastohydrodynamicky mazaného (EHD) kruhového kontaktu. Práce se zabývá studiem přechodu příčné nerovnosti přes kontaktní oblast, která je modelována pomocí numerických metod. Model dále uvažuje nenewtonské chování maziva. Použitý matematický model se skládá z parciální diferenciální rovnice druhého řádu pro řešení tlaku a integro-diferenciální rovnice pro řešení elastických deformací. Pro řešení tohoto modelu je použitá takzvaná multigrid (vícesíťová) metoda. Práce obsahuje popis matematického modelu EHD kontaktu a aplikované numeriké metody. Výsledky simulací jsou porovnány s experimentálně stanovenýma hodnotama tloušťky mazacího filmu. Deformace nerovnosti uvnitř kontaktní oblasti je studována pro různé provozní podmínky (střední rychlost, poměr proklzu) a různá vlastnosti maziva.
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Study of Elastohydrodynamic Film Formation in Hypoid Gears
Omasta, Milan ; Dobeš, Petr (referee) ; Čermák,, Jan (referee) ; Dzimko, Marián (referee) ; Křupka, Ivan (advisor)
This PhD thesis deals with elastohydrodynamic lubrication (EHL) under the conditions that occur between mated hypoid gear teeth. The aim is to describe experimentally the behaviour of lubricating film and mechanisms of its formation. The focus is mainly placed on clarifying the influence of direction and magnitude of sliding velocity in circular and elliptical contacts. Generally, it is still assumed that the direction of sliding velocity has no effect on the resulting lubricant film. In this study optical interferometry is used to determine distribution of lubricant film thickness. This work includes new and original results which clarify the studied problem. It was found that the direction of sliding velocity affects shape of the film at high speeds. This relates to the effect on heat flow through the contact. The results have an impact on the development of general EHL theory and provide knowledge applicable in film thickness prediction in the design of real tribological nodes.
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Analysis of lubricated compliant contact
Dočkal, Kryštof ; Dzimko, Marián (referee) ; Nečas, David (advisor)
This diploma thesis deals with the proposal of methodology for film thickness eva- luation within compliant contacts. With respect to characteristics of such contact pairs, like variable film thickness, high surface roughness, or poor conductivity and reflectivity, the usage of conventional experimental methods is particularly complicated. In present study, an optical method based on the principle of fluo- rescent microscopy was employed in present thesis. An evaluation algorithm in- volving background normalization and calibration of fluorescent intensity to film thickness was created in a form of experimental software. The proposed algori- thm was validated by using elastohydrodynamic contact formed between ceramic ball and glass disc. The measured film thickness was compared with theoretical prediction, while very good agreement of obtained data was observed. Further, a series of experiments with compliant samples was conducted, while the central film thickness was evaluated as a function of mean speed, applied lubricant, ap- plied load and slide-to-roll ratio. The last part of the thesis is focused on results analysis and discussion considering the previously published literature.
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FEM simulation of elastohydrodynamic contact
Brhlík, Rostislav ; Hartl, Martin (referee) ; Nečas, David (advisor)
This diploma thesis deals with an application of the finite element method on elastohydrodynamic (EHD) lubrication simulations. Commercially available software COMSOL is used for the computation, while two different modules for modeling EHD lubrication are described in a detail. Firstly, a new approach using the module Thin-Film Flow is developed, considering and describing some limitations of this approach. This is the very first published work dealing complex with EHD simulation in Thin-Film Flow module. In the second part of the thesis, there was created a model of line contact using the module for the introduction of partial differential equations (PDE). The model is partially verified with available works for different values of the input parameters. Subsequently, the velocity effect of the contact surfaces on the pressure and the lubricant thickness in contact is analyzed. Finally, the last part is examines the influence of the values of some parameters on the final value of the contact pressure and the lubricant thickness, as well as on numerical stability of the entire model.
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Study of lubrication films formation under starved lubrication conditions
Košťál, David ; Hartl, Martin (referee) ; Křupka, Ivan (advisor)
The purpose of this thesis is to reveal production mechanisms of lubrication films between non-conformal surfaces in situations, when is not possible to designate lubrication regime as fully flooded elastohydrodynamic contact. Under certain conditions of lubrication volume, rolling speeds, temperatures, lubrication properties or loads could lubrication film decrease under values determined by fully flooded formulas. This regime is designated as starvation at it includes risk of increased wear. In this thesis the methodology and the new simulator of starving contact are described. Obtained film thickness results are compared with existing numerical models.
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