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Experimental study of friction and lubrication in THR
Urban, Filip ; Čermák, Jan (referee) ; Vrbka, Martin (advisor)
This work analyzes problems of friction and lubrication of total hip replacement (THR). At first, experimental study of friction coefficient under various conditions was conducted using hip joint simulator based on principle of pendulum. After that, lubrication film development was observed, using colorimetric interferometry with head from THR and glass cup with respect of geometry and clearance to cups made originally for THR. With respect to research study [25] it was found that increasing contact conformity leads to increased film thickness. Also protein adsorption on articulating surfaces was observed. Thanks to adsorption 80 nm film thickness was measured even if relative surface speed was zero. Furthermore protein aggregation was observed on the border of contact zone, similar aggregations were observed by Myant et al. [29] or Vrbka et al. [25]. These aggregations are formed when lubricant is under shear stress and it can positively affect film thickness. If the relative motion of articulating surfaces is not sufficient, the protein layer can`t be refreshed enough and film thickness start decreasing. Coefficient of friction 0,13 was measured when lubricating film development was observed. Close to this value are material combinations metal on polyethylene and metal on metal.
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Behaviour of lubricated contacts under high-sliding conditions
Adam, Jakub ; Vimmr, Jan (referee) ; Omasta, Milan (advisor)
The aim of this diploma thesis is to describe the influence of individual operating parameters on thickness and temperature distribution of elastohydrodynamic contact under high slip ratio. In this work, the distribution of the lubricant film thickness is determined by optical interferometry and the temperature mapping in EHL contact is realized by infrared microscopy. Two optical filters were used to separate the radiation of contact surfaces and oil. Temperature of disk surface was measured using a sapphire disk with chromium layer that shielded radiation from ball and oil. The experimental device was modified to simulate the conditions of the various vectors between entrainment and sliding speed. The results extend existing information about behavior of EHL contact under high slip ratio conditions.
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The study of transition between fully flooded and starved regimes in EHL Contact
Popelka, Michal ; Čermák, Jan (referee) ; Svoboda, Petr (advisor)
The diploma thesis deals with The study of transition between fully flooded and starved regimes in EHL Contact. The work is focused on problems of starved contact and surface texturing of rubbing surfaces. Surface texturing of rubbing surfaces is one of the adjustments that cause in a sense improved lubricity and reduce friction and wear. The aim of this study is to compare numerical models with real experimental results measured on the Experimental apparatus.
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Effect of surface texturing on starved contact
Jordán, Jakub ; Náhlík, Luboš (referee) ; Křupka, Ivan (advisor)
The diploma thesis deals with the analysis of the effects surface texturing on starved contact. Experimental verification was realized on apparatus simulating contact between a steel ball and glass disc using colorimetric interferometry and high-speed camera. The work deals with lubrication regimes, problems with starved contacts and surface texturing which can reduce effects of starvation on non-conformal surface contacts.
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Thin metal coating of polymer materials
Zatloukal, Filip ; Furmann, Denis (referee) ; Nečas, David (advisor)
The study of compliant contacts from a tribological standpoint is very complicated due to low reflectivity and electrical conductivity of materials such as polymers or rubber. These properties significantly limit the possibilities of using conventional methods which are being used to study the film formation and lubricant flow. To enable the use of the conventional methods it is necessary to apply a thin reflective layer on the non-reflective surface. This work evaluates the current literature dealing with the coating of polymeric materials. A method was chosen based on the analysis of the currently available technologies, which is used to apply a thin reflective layer on the polydimethylsiloxane sample. This part is followed by a feasibility study to clarify the effects of the coating on friction processes. This work can significantly contribute to the field of compliant contacts, especially in terms of clarifying the mechanisms of lubrication.
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Study of Elastohydrodynamic Film Formation in Hypoid Gears
Omasta, Milan ; Dobeš, Petr (referee) ; Čermák,, Jan (referee) ; Dzimko, Marián (referee) ; Křupka, Ivan (advisor)
This PhD thesis deals with elastohydrodynamic lubrication (EHL) under the conditions that occur between mated hypoid gear teeth. The aim is to describe experimentally the behaviour of lubricating film and mechanisms of its formation. The focus is mainly placed on clarifying the influence of direction and magnitude of sliding velocity in circular and elliptical contacts. Generally, it is still assumed that the direction of sliding velocity has no effect on the resulting lubricant film. In this study optical interferometry is used to determine distribution of lubricant film thickness. This work includes new and original results which clarify the studied problem. It was found that the direction of sliding velocity affects shape of the film at high speeds. This relates to the effect on heat flow through the contact. The results have an impact on the development of general EHL theory and provide knowledge applicable in film thickness prediction in the design of real tribological nodes.
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Effect of surface texturing on elastohydrodynamic films
Puchner, Jiří ; Dzimko, Marián (referee) ; Křupka, Ivan (advisor)
Diploma thesis describes analysis of influence of surface texturing on non-conformal rubbing surfaces. High speed camera was used to observe the effect of micro-dents of various depths on film thickness under pure rolling and rolling/sliding conditions. It can be concluded from the obtained results that micro-texture of suitable sizes can results in film thickness increase without lubrication film breakdown.
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Elastohydrodynamic Film Study under Impact Loading and Lateral Vibrations
Frýza, Josef ; Bakolas, Vasilios (referee) ; Habchi, Wassim (referee) ; Křupka, Ivan (advisor)
Disertační práce se zabývá chováním a odezvou elastohydrodynamického (EHD) mazacího filmu za neustálených provozních podmínek. V úvodní části práce jsou shrnuty poznatky z oblasti EHD mazání; od jeho historie, přes základní mechanismy mazání a používané experimentální metody, až po nedávno publikované studie zaměřené na transientní podmínky. Hlavním cílem práce bylo experimentálně objasnit vliv provozních parametrů a reologických vlastností maziv na chování mazacího filmu v bodovém kontaktu při jeho nárazovém zatěžování a vystavení příčným vibracím. Za tímto účelem byla vyvinuta laboratorní zařízení umožňující měření rozložení mazacího filmu a tření za kontrolovaných nestacionárních podmínek. Experimenty odhalili zásadní roli přibližovacích a zatěžovacích rychlostí na formování stlačených mazacích filmů při nárazovém zatěžování. Výsledky byly srovnávány s nedávným teoretickým řešením. Bylo ukázáno na jeho nedostatky, jež byly následně odstraněny implementací empirických vztahů zohledňujících reologii maziv. V případě příčných vibrací byly nalezeny hranice selhání mazacího filmu a určeny vztahy popisující vliv příčných vibrací na centrální tloušťku filmu a její fluktuace jednotně pro všechny maziva. Závěrečná část práce poskytuje nový pohled na reologii maziv pomocí inovativního přístupu měření třecích reakcí maziva současně ve dvou směrech kontaktu za podmínek příčných vibrací. Tyto původní výsledky rozšiřují pochopení mechanizmů EHD mazání a mohou být použity k dokonalejším návrhům strojů, a vylepšit tak jejich účinnost, spolehlivost a životnost.
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Design of an axial segment bearing simulator
Sedlačík, Jan ; Medlík, Jan (referee) ; Svoboda, Petr (advisor)
The bachelor thesis deals with an engineering design of a hydrodynamic thrust bearing simulator. The experimental apparatus has been designed to study the oil-film thickness between the pad and the glass disc. The goal of this thesis is to approach real operating conditions. The repeatability of the experimental conditions is provided by using transducers, way of loading and lubrication. The bachelor thesis contains a summary of rigs designed and measuring methods used, designs of constructional variations and a description of the engineered apparatus are also included.
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Design of knee joint simulator
Polnický, Vojtěch ; Čížek, Petr (referee) ; Vrbka, Martin (advisor)
The diploma thesis is focused on the design and realization of an experimental device. The purpose of device is the simulation of dynamic and kinematic conditions of knee replacement during the walking cycle. The simulator will be used to study the formation of the lubricating film in contact of the femoral component and the polyethylene spacer, and to the cyclic wear tests for knee replacements. First part of thesis is focused on the description of working parameters of knee replacements and analysis of knee joint simulators. The description of conceptual design and selection of the final variation follows. The final design allows simulation of dynamic and kinematic conditions of ISO 14 243-3. Creation of lubricating film is analyzed by the non-contact optical fluorescence microscopy method. The work includes complete drawing documentation, wiring diagram, verification of the functionality of the device and detailed operating instructions.
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