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Inconel 718 machining for aerospace applications
Urbánek, Vojtěch ; Osička, Karel (referee) ; Polzer, Aleš (advisor)
Bachelor thesis is aimed at exploring the properties, usage and issues with milling of the Inconel 718 for aerospace applications. In the theoretical part a study of superalloys and their properties for successfull application in aircraft engines was conducted. Further the machinability classes, cutting materials and process of milling focusing on milling of the Inconel 718 are described. The experimental part deals with measuring and evaluation of cutting forces when milling the Inconel 718 with cemented carbide and ceramic cutting tools.
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Technology of aluminum alloy part production
Kostka, Dominik ; Kalivoda, Milan (referee) ; Osička, Karel (advisor)
The subject of this thesis is to focus on the casting and machining of aluminium alloy parts. Aluminium alloy castings can be cast by all the technologies available today, but only metal mould casting is the most suitable for aluminium alloys due to the rapid cooling process. The machinability of an aluminium alloy casting can be highly productive but carries the problem of build-up on the tool. The build-up can be avoided by changing the technology, choosing a different cutting material, or cutting conditions. Machining an aluminium alloy casting is more productive and less costly due to the small machining charge and the use of a more powerful machine. When machining apart from a semi-finished round bar, we need to use more machines, more process operations, and this will increase the overall production time of the batch. From a technical and economic point of view, the production costs for a semi-finished product from a casting are one third lower than for a semi-finished product from a cross-section.
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Analysis of cutting insert performance when machining of a titanium alloy
Fasora, Jan ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
This bachelor thesis is divided into two parts. The theoretical part deals with machinability of titanium alloys, cutting performance and wear of indexable cutting inserts (ICO) when turning. The experimental and very basic part of the work is presented with experiments in several series, where the cutting ability and wear of the selected inserts are assessed. Apart of some other measurements the results are justified with 3D measuring device and a scanning electron microscope analyses.
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Solution technology of part "víko" in the condition of a middle-sized company
Kavan, Petr ; Prokop, Jaroslav (referee) ; Kalivoda, Milan (advisor)
The diploma thesis is concerned with evaluation of actual production technology of part “hydraulics cover” and with design of new, progressive variation machining of this part. Solution is focused at first on rationalization of cutting tools and choice of suitable cutting tools. An effort is to achieve shorter production time and decrease costs on production of component. With this problem is related alteration of technological documentation and technical economic evaluation for determination return rate of investments into progressive cutting tools.
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Machining of hard-to-machine materials by turning
Švorc, Josef ; Fiala, Zdeněk (referee) ; Píška, Miroslav (advisor)
The thesis is focused on machining of hard-to-machine materials. In the theoretical part hard-to-machine materials are divided and characterized. Furthermore, the thesis specifies hardened steels and their heat treatment, machinability and mechanism of wear and chip formation. There are tool materials and their classes suitable for machining hardened steels. The practical part deals with the influence of the cutting conditions on the roughness of the machined surface when turning hardened steel.
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Machinability testing of the UmCo50 alloy
Chladil, Jan ; Kolomý, Štěpán (referee) ; Zemčík, Oskar (advisor)
The diploma thesis deals with the problem of machining of refractory and corrosion resistant alloys with a focus on the superalloy UMCo-50. The thesis discusses the properties of suitable cutting materials for turning superalloys, with emphasis on coated sintered carbides, which form the most numerous group of cutting materials. The basic factors that directly affect not only the durability of the cutting edge but also the machinability of the materials are described, together with the manifestations of cutting edge wear. Subsequently, using the theoretical knowledge, an experiment is designed to qualify the machinability of the mentioned superalloy, while maintaining compatibility with the tests already carried out.
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