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Analysis and optimization of the dyeing process of surgical instruments
Roušarová, Kateřina ; Jugl, Adam (referee) ; Krouská, Jitka (advisor)
This bachelor thesis deals with the issue of staining of disposable surgical instruments in the corporate facility of the industrial partner with whom the cooperation took place. Within the framework of this bachelor thesis an analysis of the input organic raw materials, which are an essential part of the manufactured dye for instrument staining, was carried out. The basic characterization of the raw materials was carried out by available methods at the Faculty of Chemistry, such as density measurement with a hydrometer, viscosity measurement with an automatic viscometer and viscosity versus shear rate with a rheometer. Subsequently, a visual assessment of the behaviour of the individual liquid feedstocks in water was performed. The tabulated values of the raw materials from the safety data sheets were verified by these methods. It was found that the starting ingredients are insoluble in water, in which they precipitate and thus significantly affect the viscosity of the resulting suspension. The actual laboratory preparation of the paint samples was carried out, where 7 samples were mixed, varying in the volumes of the input liquid organic components. These samples were subjected to rheological measurements, which resulted in the dependence of viscosity on shear rate. A range of 0,4–0,8 Pas at a shear rate of 10 s-1 was specified by the industrial partner for the resulting viscosity of the mixed suspension, within which 4 samples fell. The result of the spout test performed using a Ford spout cup determined the time of suspension discharge from the cup, which can be used to verify the quality and correct consistency of the paint mixed in company operation. All samples were stained with surgical instruments and the quality of staining was evaluated after firing. Based on the requirements of the industrial partner, 4 samples were designed falling within the required viscosity range and suitable for staining surgical instruments. The results have been passed on to the industrial partner, who has the discretion to implement new dye preparation procedures in their operation.
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