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Design of bearing bracket welding process.
Houdek, Aleš ; Janík, Martin (referee) ; Daněk, Ladislav (advisor)
The thesis deals with a draft production procedure for a specific welded component of a bearing console, including the consideration of the basic material welding quality, the selection of welding method and parameters, thermal processing, if applicable, and the selection of filler material. Draft welding procedure of WPS and weld check. Consideration of the use of a robot.
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Possibilities of heat transfer regulation while MIG/MAG welding
Mášová, Pavla ; Hála, Michal (referee) ; Daněk, Ladislav (advisor)
The project is elaborated in terms of bachelor's studies of branch 2307. The project is submitting possibilities of heat transfer regulation while MIG/MAG welding. Energy storage welding is a conventional method of heat regulation. Other methods were developed by company producing welding unit. A company Kemppi offers a method Fast Root for the heat regulation, methods Rapid Arc and Rapid Melt were developed by AGA AB and company Lincoln Electric offers a method Surface Tension Transfer. Method Cold Metal Transfer by Fronius company and ColdArc by EWM company are used for reduction of heat transfer into the weld steel-aluminium.
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Manufacturing of separation subrack for rolling stand.
Trčka, Libor ; Štyl, Pavel (referee) ; Daněk, Ladislav (advisor)
The project elaborated in terms of engineering studies concern with project of a manufactural process of separator weldment and of an economical analysis of a production calculated for one item of a weldment and one item of a casting. During elaboration this project there were used all obtainable norms and technical bibliography. In literery studies there are summarized important knowledges related to welding constructions, welding technology, heat treatment and checking fusion splices. There was choosed box construction for this separator weldment. That is designed of two types of material. First of materials S355J2G3, EN 10025 is used for structural parts and the second material S235JR, EN 10025 is used for stiffering pars. The propriety checking of this construction and used materials was performed by Finite Element Method. After calculating costs of production of both variants we can say, that the costs of production of one piece seperator weldment are considerably lower, than costs of production of one piece of casting.
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Surface hardening of cast iron by high power diode laser
Bezděk, Pavel ; Daněk, Ladislav (referee) ; Mrňa, Libor (advisor)
The Master’s thesis deals with the technology of surface hardening by laser. High power diode laser is used for this purpose. Surface hardening is performed on cast iron BS 1452-77, at different speeds laser head and laser power. In introduction, the theoretical part deals with possible ways of hardening focusing on the benefits of laser hardening. There are mentioned basic parts of laser, type industrial lasers and their application in industry. The final part is mentions the using of material and methods used to evaluate samples. The practical part describes the using devices and carries out evaluation macrostructure and microstructure and evaluation of hardness depending on the distance from the surface.
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Welding of finegrain steel from range of DOMEX steel by YbYAG fiber laser.
Němeček, Tomáš ; Daněk, Ladislav (referee) ; Mrňa, Libor (advisor)
The project elaborated within the engineering studies of the branch Manufacturing technology presents an experiment of welding of high strength steel by fiber laser. The project includes a theoretical study, which deals with the welding material properties, principles and types of lasers and laser welding technology. The practical part contains a verification of the welding parameters according to the standard ČSN EN ISO 15614-11. The final evaluation results of the experiment at the close of the project are presented.
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Repair of crane wheel by welding
Jireš, Daniel ; Kubíček, Jaroslav (referee) ; Daněk, Ladislav (advisor)
Diploma thesis examines the most appropriate solution of filler materials, suitable technology and welding parameters for the renovation of the crane wheel. Five different filler materials were suggested and have been subject of macroscopic examination and measurement of quality - primary the hardness of the weld deposit. Additional materials have been chosen to design a mobile weld system, which does not count with the possibility of preheating the base material. As the most suitable filler material, which satisfy all the requirements that emerged STEIN-MEGAFIL A 740 M.
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Influence of a particullar heat on properties and structure of duplex steel welded joint
Němec, Karel ; Kubíček, Jaroslav (referee) ; Daněk, Ladislav (advisor)
The research project is focused on an influence of a particullar heat on properties and structure of duplex steel DIN 1.4462. Samples prepared by using different welding speeds 10, 15, 20, 25, 30 cm.min-1, were tested for tensile, metalographical analysis and hardness test. Experimental results proved the optimal welding speed for material with 2 mm thickness to be 15 cm.min-1. Usage of lower speed 10 cm.min-1 led to formation of hot cracks while higher speeds 20, 25, 30 cm.min-1 didn‘t cause material penetration.
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Welding of pantograph parts according to standard ISO 15085
Ondříšek, Jan ; Daněk, Ladislav (referee) ; Kubíček, Jaroslav (advisor)
The aim of this project is to examine the welding of the upper arm of the current collector - the pantograph of the electric locomotive according the the CSN EN 15085 norm. The first part of this thesis dealt with the elaboration of all needed WPS and with the proposal of the current preparation that is going to be realized. The experimental part dealt with the practical execution of the welding as defined in the first part. The macrostructure of weldings and the process of hardening have been evaluated based on the welding samples.
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Welding of the framework from aluminium alloys
Rašek, Ondřej ; Daněk, Ladislav (referee) ; Kubíček, Jaroslav (advisor)
For TIG welding of transformer fame is important enough weld root fusion, however exposed surfaces must remain unaffected. Three types of test were made to determine properties of welds under different conditions. Tests were macroscopic inspection, tensile test and fracture test. Next was economic evaluation of different methods. Best results were for single layer weld with pre-heated material.
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