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Formability of Thin Steel Sheets Coated with Anodized Aluminum
Hušek, Martin ; Suchánek, Jan (referee) ; Spišák,, Emil (referee) ; Dvořák, Milan (advisor)
Thesis deals with the design of the technological process of anodic oxidation (creating elox coating) on aluminium film in the system steel-aluminium-elox, with the findings of characteristics of this system, comparing with the contemporary knowledge and practical utilization of this system in practice. My thesis in the teoretical part describes creating of anodic oxidation (elox coating) and the process of bending and stretching the sheet. Theoretical aspects of interaction among elox finish, process of bendings and process of stretching are implemented in the experimental part and they are supported by identified knowledge and results. The practical part is focused on improving adhesion, designing and constructing a multifunctional bending product for testing resistance of the finish applied on a tested product. Under the terms of determination distributing deformation and tension in bended coated plate, this plate is tested by statistic analysis with the help of the Finit Element Method (FEM) in the programme ANSYS. The experimental part compares discovered results of each experiment in the system steel – aluminium – elox with the results of aluminium plates with elox finish, stainless plates and steel plates with aluzinc.
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STUDY OF FORMABILITY OF COATED SHEETS FROM THE PLASMA CHEMICAL PRETREATMENT OF SURFACES
Schwarzer, Emil ; Šanovec, Jan (referee) ; Rusz, Stanislav (referee) ; Dvořák, Milan (advisor)
Theoretical part PhD thesis describes bending of sheets especially with a small bend radius and the distribution of deformation and describes the parameters of bent sheet. As the test sheets were treated by cataphoretic coating is this method described together with pretreatment of sheet. The practical part is focused on the principle multi-jet plasma system and treatment of the steel surface and examines the bent surfaces of the steel sheets with different variants of applying the coating. Selected samples are bent on the multifunction graduated bending jig and subjected to the Erichsen test and deduced results using plasma system and without the use of plasma system. In the experimental part were examined samples treated by multi-jet plasma system and subsequently bent on the multifunction graduated bending jig. Compares the results of individual experiments in system steel – base coat – plasma – topcoat. And also compares mutual combinations of various kinds of modifying the surfaces of steel samples with different coatings. Selected samples were tested for tensile test and the results were processed from this test. For selected samples was calculated hardening exponent. Another experiment consists in applying a circle at equal samples and subsequently the samples were bent under a defined radius and were determined tensile and compressive deformation. Samples of sheets were then embedded in the resin and then examined under a microscope, where they were divided into several categories and was determined optimal composition multi-jet plasma system for selected samples and the specific coatings on sheet plate with a maximum adhesion of the coating to the steel base. Selected measured values were subjected statistical control.
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STUDY OF FORMABILITY OF COATED SHEETS FROM THE PLASMA CHEMICAL PRETREATMENT OF SURFACES
Schwarzer, Emil ; Šanovec, Jan (referee) ; Rusz, Stanislav (referee) ; Dvořák, Milan (advisor)
Theoretical part PhD thesis describes bending of sheets especially with a small bend radius and the distribution of deformation and describes the parameters of bent sheet. As the test sheets were treated by cataphoretic coating is this method described together with pretreatment of sheet. The practical part is focused on the principle multi-jet plasma system and treatment of the steel surface and examines the bent surfaces of the steel sheets with different variants of applying the coating. Selected samples are bent on the multifunction graduated bending jig and subjected to the Erichsen test and deduced results using plasma system and without the use of plasma system. In the experimental part were examined samples treated by multi-jet plasma system and subsequently bent on the multifunction graduated bending jig. Compares the results of individual experiments in system steel – base coat – plasma – topcoat. And also compares mutual combinations of various kinds of modifying the surfaces of steel samples with different coatings. Selected samples were tested for tensile test and the results were processed from this test. For selected samples was calculated hardening exponent. Another experiment consists in applying a circle at equal samples and subsequently the samples were bent under a defined radius and were determined tensile and compressive deformation. Samples of sheets were then embedded in the resin and then examined under a microscope, where they were divided into several categories and was determined optimal composition multi-jet plasma system for selected samples and the specific coatings on sheet plate with a maximum adhesion of the coating to the steel base. Selected measured values were subjected statistical control.
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Study of formability of coated sheets with plasma-chemical pretreatment of surface
Schwarzer, Emil ; Dvořák, Milan (advisor)
Theoretical part PhD thesis describes bending of sheets especially with a small bend radius and the distribution of deformation and describes the parameters of bent sheet. As the test sheets were treated by cataphoretic coating is this method described together with pretreatment of sheet. The practical part is focused on the principle multi-jet plasma system and treatment of the steel surface and examines the bent surfaces of the steel sheets with different variants of applying the coating. Selected samples are bent on the multifunction graduated bending jig and subjected to the Erichsen test and deduced results using plasma system and without the use of plasma system. In the experimental part were examined samples treated by multi-jet plasma system and subsequently bent on the multifunction graduated bending jig. Compares the results of individual experiments in system steel – base coat – plasma – topcoat. And also compares mutual combinations of various kinds of modifying the surfaces of steel samples with different coatings. Selected samples were tested for tensile test and the results were processed from this test. For selected samples was calculated hardening exponent. Another experiment consists in applying a circle at equal samples and subsequently the samples were bent under a defined radius and were determined tensile and compressive deformation. Samples of sheets were then embedded in the resin and then examined under a microscope, where they were divided into several categories and was determined optimal composition multi-jet plasma system for selected samples and the specific coatings on sheet plate with a maximum adhesion of the coating to the steel base. Selected measured values were subjected statistical control.
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Formability of Thin Steel Sheets Coated with Anodized Aluminum
Hušek, Martin ; Suchánek, Jan (referee) ; Spišák,, Emil (referee) ; Dvořák, Milan (advisor)
Thesis deals with the design of the technological process of anodic oxidation (creating elox coating) on aluminium film in the system steel-aluminium-elox, with the findings of characteristics of this system, comparing with the contemporary knowledge and practical utilization of this system in practice. My thesis in the teoretical part describes creating of anodic oxidation (elox coating) and the process of bending and stretching the sheet. Theoretical aspects of interaction among elox finish, process of bendings and process of stretching are implemented in the experimental part and they are supported by identified knowledge and results. The practical part is focused on improving adhesion, designing and constructing a multifunctional bending product for testing resistance of the finish applied on a tested product. Under the terms of determination distributing deformation and tension in bended coated plate, this plate is tested by statistic analysis with the help of the Finit Element Method (FEM) in the programme ANSYS. The experimental part compares discovered results of each experiment in the system steel – aluminium – elox with the results of aluminium plates with elox finish, stainless plates and steel plates with aluzinc.
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