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Design of optimal parameters of multilayer ceramic protective coating for high temperature applications
Dohnalík, Petr ; Hrstka, Miroslav (referee) ; Ševeček, Oldřich (advisor)
The main objective of this work was to design a suitable composition of a protective coatings, made of several different layers of specific materials - with respect to residual stress, induced due to a mismatch in thermal expansion coefficients of each layer. Protective coating in this work means both the thermal and the environmental barrier. These coatings protect components against high temperatures and harsh environment. In this work, necessary theoretical background in the field of the thermal and environmental barrier coatings is introduced. There are mentioned some basic design approaches, commonly used materials and processing methods for the coating structure. The literature review gives an overview of modeling of such coated structures, in particular it is devoted to the thermal barrier coatings deposited by air plasma spray process. The next chapter closely describes classical laminate theory used for calculation of residual stresses in the coating. One of the assumptions of this theory is homogenous temperature field through the coating’s thickness. However, in this work was revealed a way to extend the classical lamination theory of such cases, in which the temperatures vary along the thickness of the coating. In the practical part, the analytical model was used for designing suitable properties of some coatings, which were consists of two, three and four layers. The calculations were performed both for constant temperature and for the temperature gradient. All results obtained from analytical approach were verified by numerical calculations.
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Recent Trends in Research and Development of Thermal Barrier Coatings
Malík, Petr ; Slámečka, Karel (referee) ; Čelko, Ladislav (advisor)
Bachelor thesis focuses on recent trends in research and development of thermal barrier coatings which significantly contribute to increase in efficiency and service time of aircraft gas turbines. This work is a literal recherche on this topic which includes complete overwiev of surface treatment for high temperature applications, especially thermal barrier coatings. The most widely used technologies of coating processes and testing methods of thermal barrier coatings are included as well.
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Influence of isothermal exposure on microstructural changes resulting in delamination of eutectic Al2O3+ZrO2+SiO2 thermal barrier coatings
Jech, D. ; Čelko, L. ; Chráska, Tomáš ; Slámečka, K. ; Klakurková, L. ; Dubský, Jiří ; Švejcar, J.
Eutectic ceramic Al2O3-ZrO2-SiO2 also termed Eucor (as a top coat) and CoNiCrAlY (as a bond coat) coatings were sprayed onto the surface of recently developed fine-grained cast polycrystalline nickel-based superalloy Inconel 713 LC by means of water stabilized plasma (WSP) and atmospheric plasma spraying (APS) techniques, respectively.Specimens were subjected to isothermal oxidation at 1050 °C for 10, 50, 100, 200 and 500 hours in ambient atmosphere,prior to which a half of the as-sprayed specimens was annealed at the temperature of 950 °C for 10 hours.Influence of short-time and long-time isothermal exposure on interactions at the bond-coat/top-coat interface was studied.The uniform and continuous oxide layer,also termed the thermally grown oxide (TGO),was formed and grew at the bond-coat/top-coat interface in all samples, both with and without the heat pre-treatment. Relationship between the dwell time, heat treatment and TGO growth kinetics was quantified.Microstructural changes
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