|
|
Influence of fluxes on weld metal properties
Holub, Kamil ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
This thesis deals with the topic of submerged arc welding – an electric arc method of fusion welding, that uses a layer of granulated flux to shield the weld pool from atmospheric gases. Theoretical part is devoted to the description of the welding method and fluxes currently used. The practical part contains an experiment, which consists of making two weld deposits on structural steel S235JR by using different fluxes. First weld deposit is made with OK 10.62 Flux. The same flux alloyed with the Tribaloy T-800 laser cladding powder is used for the second weld deposit. Test specimens are examined on the basis of influence of fluxes combined with a single electrode wire.
|
|
|
Optimization of the laser cutting technology of tubes with a square cross section
Podaný, Petr ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
The master thesis deals with the design and manufacture of tabbed joint in the profile with a square cross section using laser cutting. They examine their suitability and impact on the following MAG welding operation in terms of efficiency and accuracy. The theoretical part provides basic information about lasers used in industry and laser cutting methods. There is also a section dedicated to laser apparatus for tube cutting along with problematic about the laser cutting profiles. The experimental part describes the procedure of designing tabbed joint, making samples and measuring them. In the end, the individual samples are compared in terms of angular deflection after welding. The thesis also contains a technical-economic evaluation, where the costs of individual operations are quantified.
|
|
| |
|
|
Plasma overlay welding of cobalt alloy
Paleta, Petr ; Daněk, Ladislav (referee) ; Sigmund, Marian (advisor)
The thesis deals with plasma overlay welding of cobalt alloys. In the theoretical part of the thesis, suitable cobalt alloys for plasma overlay welding were described, out of which cobalt alloy Stellite 21, was chosen for overlay welding for particular part. Subsequently, the plasma overlay welding machine PPC 250 PTM and the torch PHP 250 S, used in the practical part, were described. In the practical part were debug overlay welding parameters and suggest the suitable overlay welding procedure for particular part.
|
|
|
Implementation of automatic welding machine to production of fittings
Cícha, Tadeáš ; Kubíček, Jaroslav (referee) ; Sigmund, Marian (advisor)
The Diploma Thesis is focused on the implementation of FCAW welding technology to the manufacturing process of a mechanical engineering company. One part of implementation is partial automation of manufacturing process with positioner machine which is connected to the welding source. Practical part of Diploma Thesis includes the verification of the weldability of used materials and assigning of pWPS for subsequent qualification of the welding process WPQR with the welding technology FCAW.
|
|
|
Preparation and welding of the pressure aluminium pipes
Kocák, Tibor ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
The project is an analysis of technology production of pressure pipes made of aluminum alloys. The basis is a literary study of TIG technology, aluminum heat-tretable and non-heat-treatable materials. The flange-material is EN AW 5083 and the pipe is made of EN AW 6005A. The design of the welding is compromise between the preparation, the cleaning of the welding edges and the weld metal backing strip. Weld was made in real production. Examined impacts are evaluated on the basis of destructive and non-destructive welding test methods. After heating process of weldment material exhibits better mechanical properties. Using the economical and technological evaluation were selected sutiable proces parameters. The result is a suitable weld of the pressure vessel. Further optimization is possible through automation and robotics.
|
|
|
Pipe welding of stainless steel and titanium
Dušek, Vojtěch ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
This master's thesis deals with the selection and evaluation of the appropriate welding technology for stainless steel and titanium alloys. Describes advantages and disadvantages of selected technologies. The experiment compares the mechanical properties, the heat input and the resulting surface structure of the welded samples. In conclusion, the thesis deals with the technical - economic evaluation of selected welding technologies.
|
|
|
Welding of steel C45
Hála, Kamil ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
The aim of this bachelor‘s thesis is to propose a suitable welding parameters for a small part of steel C45. This steel contains a high percentage of carbon and therefore is difficult to weld. Gas shielded arc welding techniques were considered to be used, and from such techniques, the TIG method seems to be the most advantageous one. For this technique were suggested three groups of parameters and the most suitable one was chosen to be used for the production. The option chosen is of a welding power I=40 A and with preheating 200 °C. The component is made in the single-part production in SAAB Czech s.r.o.
|
|
|
Use of the preheating by electric arc during laser welding of steels with higher carbon content
Mach, Martin ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
The thesis is focused on the study of the use of electric arc preheating, in this case source WIG, during laser welding of steel with a higher carbon content, specifically for this work steel 1.1191 thickness 2 mm. Based on the calculation of the carbon equivalent, the preheating was determined to 208 °C. The welding parameters were selected on the basis of the first experiments. In the experimental section, the samples were welded with laser with preheating using a source WIG, which were then made to a tensile test, Vickers microhardness, macrostructure and microstructure. By using a second heat source, the heat-affected area of the samples was expanded. Samples that cracked in the middle of the weld during the tensile test were heat influenced by cutting samples. The remaining samples was broken in the base material, thus the weld produced was of good quality. Combination of laser welding with WIG electric arc preheating is a very productive method over conventional methods and one of the few pre-heating solutions for laser welding. These are the initial experiments for the use of the WIG arc for preheating in laser welding, to be followed by further research, mainly for the automotive industry.
|
|
|
Compared HAZ the methods of welding TIG, MAG and CMT
Šoulák, Petr ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
The bachelor thesis was to compare the HAZ size for the TIG, MAG and CMT methods. The welded materials were low carbon steel and austenitic stainless steel. Samples of 250x50 mm size and 2 mm thick were welded with butt weld without a gap. In the first part of experiment, samples were welded at the same welding speed. The second part concerned only CMT, where the optimal welding speed was used. For selected samples, the HAZ size was measured and compared in macroscopic images.
|
guest ::
