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Early Stages of Fatigue Damage of Steels for Fusion Energetics
Kuběna, Ivo ; Spätig, Philippe (referee) ; Lukáš, Petr (referee) ; Kruml, Tomáš (advisor)
Hlavním cílem této práce bylo vysvětlit únavové chování ocelí ODS Eurofer, 14Cr ODS feritické oceli vyráběné v CEA (Commissariat a l’énergie atomique, Saclay, France) a 14Cr ODS feritické oceli vyráběné v EPFL (École Polytechnique Fédérale de Laussane, Switzerland). Pokud to bylo možné byly získané výsledky porovnány s ocelí Eurofer 97. Tato práce je součástí široké spolupráce, která je zaměřena na vývoj konstrukčních materiálů pro fuzní reaktory. V průběhu práce byly provedeny následující experimenty: • Standardní únavové zkoušky za pokojové teploty, při 650 a při 750 , byly získány křivky cyklického zpevnění/změkčení, cyklické deformační křivky, Coffinovy–Mansonovy a Wöhlerovi křivky. Hysterezní smyčky byly detailně analyzovány. • Pozorování mikrostruktury výchozího stavu pomocí TEM a porovnání s mikrostrukturou po cyklickém zatížení. • Pozorování povrchového reliéfu, který vznik díky lokalizaci cyklické plastické deformace - byla odhalena místa iniciace únavových trhlin a byl analyzován mechanismus jejich vzniku. • Měření kinetiky únavových trhlin. Oxidická disperse značně zpevňuje materiály, redukuje cyklické změkčení a stabilizuje mikrostrukturu v celém rozsahu teplot. Byly nalezeny velké rozdíly v životnosti jednotlivých ocelí. Ty byly vysvětleny pomocí rozdílných mechanismů iniciace trhlin a jejich různou rychlostí.
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Structural and Mechanical Characteristics of Nickel-Alloyed Ductile Cast Iron
Tesařová, Hana ; Kohout, Jan (referee) ; Kruml, Tomáš (referee) ; Konečná,, Radka (referee) ; Pacal, Bohumil (advisor)
The aim of this dissertation work is the evaluation of the influence of nickel alloying on the structure and mechanical properties, both monotonic and dynamic, of nodular cast iron with ferritic and bainitic matrix. Two chock melts with 0.5 and 2.7 % Ni were used to study the nickel influence. The quantitative evaluation of structure of these melts using image analysis was done and basic tensile mechanical properties were determined. Subsequently, the time optimization of two-stage ferritic annealing and isothermal austempered heat treatment at 375 °C was performed with the aim to obtain optimal ferritic and bainitic structures with best static and dynamic mechanical properties. After ferritic annealing the nickel alloying contributes to substitution hardening of ferritic matrix which positively affects its strength and other mechanical properties. The higher nickel content in the bainitic structure causes the shift of phase transformation times to longer times which results in restricted production of small carbides and in bigger volume of retained austenite. These features were confirmed by observation in transmission electron microscope. Precise tensile and low cycle fatigue tests at temperatures 23 and – 45 °C were performed on the optimized structures of both nodular cast irons. As a result of the notch effect of graphite nodules, microplastic deformation of both nodular cast irons was observed at stresses which were lower than the yield stress. The Hollomon's equation very well describes the individual parts of tensile curves for both nodular cast irons including their mutual comparison. From the low cycle fatigue tests, the cyclic hardening/softening curves, the evolution of elastic modulus and hysteresis loop shape parameters, cyclic stress-strain curves and fatigue life curves were obtained for both temperatures and materials. Moreover, the decrease of retained austenite volume was measured by neutron diffraction and the evolution of surface relief was characterized during cyclic straining for both austempered nodular cast irons at both temperatures. On the basis of these results both cyclic plasticity and fatigue degradation mechanisms in relation to the cyclic strain localization were described for both nodular cast irons.
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Influence of AlCr Layer to Fatiague Properties of Nickel Superalloy IN 713LC at the Temperature 800°C
Šulák, Ivo ; Julišová, Martina (referee) ; Podrábský, Tomáš (advisor)
The present diploma thesis is focused on the effect of AlCr layer on the low cycle fatigue behaviour of cast polycrystalline superalloy IN713LC at 800°C. Protective layer is made by chemical vapour deposition followed by heat treatment. Fatigue tests were conducted in strain control mode with constant total strain amplitude and strain rate. The fatigue behaviour is assessed by cyclic hardening/softening curves, cyclic stress-strain curves, Manson-Coffin curves and Basquin curves. Microstructure was observed in as-received state and also after cyclic loading by means of optical microscopy and SEM.
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Low cycle fatigue of pseudoelastic NiTi alloy
Kaňová, Monika ; Hutař, Pavel (referee) ; Pantělejev, Libor (advisor)
This work is focused on study of mechanical properties of NiTi alloy which shows pseudoelastic and shape memory behaviour. Functional and structural fatigue of the material is examined. The main aim of this work was to perform and to evaluate a series of fatigue tests. The material was supplied in the form of wire which was gripped in the machine using special grips. In the first part of the experiment, tensile tests are evaluated and the reproducibility of measurements is demonstrated. Then, a series of cyclic tests was performed. Results were analysed together with previous measurements. One part of discussion concerned changes of the hysteresis loops during cycling and their dependence on strain rate. The fatigue life curves were plotted. It was found that these curves have non-standard shapes. The reasons for this are explained in the work.
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Low cycle fatigue of nickel superalloy IN713LC with TBC layer at high temperatures
Machala, Jan ; Čelko, Ladislav (referee) ; Juliš, Martin (advisor)
This thesis deals with the low cycle fatigue nickel-based superalloy IN713LC with applied TBC barrier at high temperature. The theoretical part is divided into four sections. The first one focuses on description of fatigue damage. The second one provides the basic characteristics of nickel-based superalloys. The third section describes the use of the surface layers - diffusion layers and thermal barriers and the fourth section deals with the influence of these layers on fatigue properties. Experimental part is focused on the evaluation of low cycle fatigue tests and on the explanation of the mechanisms of initiation and propagation of fatigue cracks. For the experimental part, fatigue samples were prepared by vacuum precision investment casting. TBC barrier was applied by atmospheric plasma spraying and consists of two sublayers - the lower metallic bond coating type CoNiCrAlY and top ceramic coating type YSZ. Low cycle fatigue tests were conducted under strain control at controlled temperature of 900 ° C. Fractographical analysis of fracture surfaces was carried out by using light and electron microscopy. Effect of applied barrier to fatigue life was determined - the parameters of Manson-Coffin and Basquin curve. A cyclic stress-strain curve was also obtained. The curves softening / hardening and number of transit cycles were determined. The obtained parameters and values from fatigue tests were compared with available data from fatigue tests of superalloy IN713LC without the layer, as applied AlSi type diffusion layer, at high temperatures. The initiation site on the fracture surfaces was determined within the fractographic evaluation and the influence of the layer on the initiation and propagation of fatigue cracks was discussed. A helpful tool was the assessment of longitudinal sections using scanning electron microscopy.
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Design of the axial dendritic suspension of steam turbine rotor blade
Vrbka, Dušan ; Majer, Zdeněk (referee) ; Dušek, Daniel (advisor)
This master thesis deals with axial dendritic suspension of steam turbine rotor blade. The initial shape of the suspension was design on the basis of available data. There was performed stress-strain analysis of this shape and most dangerous spots were picked. There were made several geometrical changes of the shape of suspension. Their affection on stress-strain responding of the suspension was examined. The best shape was chosen which was used to perform analysis of infinite life according to ASME code and due to loading low cycle fatigue analysis. According to results of low cycle fatigue analysis the maximum loading was established. At the end of this work the further steps were suggested.
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Surface relief evolution in cast superalloy In738LC fatigued at room temperature
Samek, Petr ; Obrtlík, Karel (referee) ; Juliš, Martin (advisor)
Low cycle fatigue is an important valving parameter of materiale which are exposed random alternate strain during their operation. The alternate strain in that material is caused by temperature fluctuations during operation and outages such as aircraft engines. Tests of low cycle fatigue were performed on samples of superalloy Inconel 738LC at stable room temperature at 23°C. The actual experiment took place at certain intervals, consisting of cycling itself, and observing changes in surface relief by light and electron microscopy. There was observed significant surface relief at an early stage of low cycle fatigue. We compared results of measurement with other different observation methods.
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Computational analysis of strength and fatigue of turbine blades
Polzer, Stanislav ; Suchánek, Miroslav (referee) ; Janíček, Přemysl (advisor)
This master thesis deals with steam turbine blade attachment. Main goal is to perform strength analysis of the given geometry under static and cyclic loads by FEM and software ANSYS. Every particular model is described separately with mentioning of the problems which had to be solved. To create model of material, the tensile tests has been performed and results has been evaluate. There were planned and performed the low cycle fatigue tests to create a model of ultimate states which is used to evaluate the fatigue life of the attachment. Results of the nonlinear FEM analysis is discussed and some improvements of the geometry has been proposed to achieve better state of stress. Finally, the plan of future work has been proposed.
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Determination of Shortcut Cyclic Stress-strain Curves of Superalloy Inconel 738LC at Elevated Temperatures
Šmíd, Miroslav ; Obrtlík, Karel (referee) ; Petrenec, Martin (advisor)
Multiple step tests under cyclic strain control have been performed using cylindrical specimens of cast polycrystalline Inconel 738LC superalloy at 23, 700, 500, 800 and 900 °C in laboratory atmosphere to obtain cyclic stress-strain curves. During cyclic straining of specimen were obtained cyclic hardening-softening curves. Their progress changed with temperature and strain amplitude. Evaluated cyclic stress-strain curves are shifted to lower stresses with increasing temperature. Surface relief was observed in fatigued specimens under SEM and metalography under optic microscopy. Slip markings were studied on specimen surface fatigued at 700 °C .Stress-strain response is compared and discussed in relation to the surface observations - persistent slip markings.
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