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ON THE DEVELOPMENT OF HIGH-PERFORMANCE DRILLING TOOLS BY MEANS OF CAD/CAM AND ANALYSIS OF CHIP FORMATION MECHANISM
Madaj, Martin ; Janáč, Alexander (referee) ; Prokop, Jaroslav (referee) ; Píška, Miroslav (advisor)
This document deals with the development of drilling tools by means of CAD and CAE technologies. At first, a brief overview of various design procedures of 3D drill models is presented, possibilities of measurement of force and moment loading during drilling are mentioned, a chip formation mechanism is briefly described and then a list of commonly used explicit (mesh) finite element methods used for cutting simulations is presented. A meshless SPH method have been selected for this work. Although it is able to handle the large deformations easily, it has been used for cutting simulations very rarely and only an orthogonal cutting simulations related information can be found in scientific databases. It has been demonstrated on the orthogonal cutting simulation of A2024-T351 alloy that was also the starting point for SPH simulation of drilling. The following is a decription of the design, simulation and prototyping of new drilling tools - drills with three and two cutting edges and an internal chip channel. This document is focused in detail on the variant with two cutting edges for which SPH drilling simulation has also been performed. Some drawbacks related to more precise chip simulation demands have been revealed, especially a rapid increase in number of SPH elements followed with prolongation of a computational time. Information related to the design of the drilling head with two cutting edges were then used to create the patent application.
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Production technology for a vacuum mold
Ponka, Ondřej ; Bartoš, Tomáš (referee) ; Zemčík, Oskar (advisor)
The master thesis deals with the design and production of the mold for vacuum forming. Specifically, how the existing and new mold materials affect their design and, consequently, their production technology. The thesis contains a brief description of the principle of vacuum molding. Technological and design principles of designing molds. Furthermore, the realization of the solution variants and the simulation of their production. The solved variants are subsequently evaluated from a technical and economic point of view.
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Drilling technology solution in the maintenance center of small firms
Huňáček, František ; Mouralová, Kateřina (referee) ; Kalivoda, Milan (advisor)
The basic characteristics of the drilling technology, view of tools for drilling, descriptions of the parts and angles of twist drill are described in the first part of this project. In the second part of this project there are descriptions of various drilling technologies, the choice of cutting conditions and the choice of cooling and lubricating emulsions and oils. The range of tools, machinery and clamping equipment in the workshop machinery maintenance sugar factory in České Meziříčí are described in the next part of the project. Also specific technological conditions for the production of precision holes (with a use of a calculator) was determinated. After that their production was performed. In the end the possibilities of production machinery maintenance workshops during production of holes using drilling tools are shortly valorized.
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On the modern technologies of hole production in metal materials
Kříž, Daniel ; Humár, Anton (referee) ; Píška, Miroslav (advisor)
The bachelor thesis is focused on the evaluation and description of modern methods of holes production. The first part deals with the classification of methods, description of production, achievable technological parameters and production finishing methods. The second is dedicated to description of tools for holes production by different methods. Third part evaluates machines for holes production. In the last part of this thesis the unconventional methods of holes production are described.
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Proposal of production technology for a machine part using a drilling jig
Havránek, Pavel ; Kalivoda, Milan (referee) ; Chladil, Josef (advisor)
The aim of this bachelor thesis is to characterize the selected component, to evaluate the technological design. Further the drilling jig is designed and economical assessment is done. The first part of the thesis deals with the technological assessment of the production of drilling parts and structures. This is followed by familiarization with the technologies used in drilling and component manufacturing. Next sections summarize the rules for the construction of the products and their division. Conclusion of the thesis is devoted to the economic assessment.
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Drilling technology
Vejtasa, Vladimír ; Madaj, Martin (referee) ; Kalivoda, Milan (advisor)
The first part of the bachelor's thesis deals with the problems of drilling, roughing out, reaming and recessing including the used tools. The second part is focused on the presentation of the range of goods of the selected tool companies. The third part deals with the problems of the CNC machines and especially with their programming. In the end of this part there is a demonstration of a NC program which was created for the chosen product.
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Design of a combined tool for holes machining of the universal chuck
Kovář, Matouš ; Fiala, Zdeněk (referee) ; Jaroš, Aleš (advisor)
This master’s thesis focuses on the design of a combined tool for machining holes of a universal chuck. The thesis analyses the component and technologies used for the production of precision holes for pinions in the chuck body. Furthermore, the current production of precision holes is described, including the used machine, tools, cutting conditions and technological process with machine times. In the next part of the thesis, a proposal of more efficient production of precision holes is made accompanied by a design of a combined tool. The design includes its structural treatment, used cutting tool inserts and drill, the method of clamping, used material, the heat treatment, the determination of the cutting conditions and the development of a new technological procedure. The thesis concludes with a technological and economic evaluation, where the existing and the newly proposed technologies for the production of precision holes for pinions in the chuck body are compared.
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