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Evaluation of materials characteristics exploiting static and dynamical tests
Riesner, Jan ; Forejt, Milan (referee) ; Samek, Radko (advisor)
The project elaborated in frame of engineering studies branch M-STG describe characteristics of plasticity of non-anneal materials E 235, E 190 and E 220. Materials characteristic was receive by static and dynamical tests. Based on the literature study it was conducted survey of the current state of experimental techniques for high-speed deformation. The materials were designed by Holomon approximation of rigid-plastic material model without hardening. It was conducted force analyses for machine Unison MG 2790 for rewind bending and bend with compressive force considering the identified material model. It was describe the impact passive and active forces to move the neutral axis.
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Variants of ring rolling methods
Poljak, Peter ; Varjan, Matúš (referee) ; Samek, Radko (advisor)
The submitted work developed within the bachelor study B23390-00 Mechanical engineering deals with technology of ring rolling. Principles of the technology of ring rolling, list of various shapes produced by hot and cold ring rolling and summary of machines and tools used within this technology are described in this recherché.
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Bulk forming technology of carrier pin
Večeřa, Jiří ; Samek, Radko (referee) ; Forejt, Milan (advisor)
This thesis deals with a proposal of a technology for manufacturing a carrier pin made of corrosion resistant chrome steel 17 021.3. Having studied the information about cold bulk-metal forming in the available literature, I have suggested two variants of manufacturing processes. The suggested manufacturing variants consist of four forming operations which combine upsetting and extrusion. As far as the chosen variant is concerned, there have been made technological and strength calculations for the individual operations. As regards the designed technology, I have opted for the automatic multistation forming machine TPZK 25, produced by the company ŠMERAL Brno.
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Spherical rollers procees inovation by application of cold bulk forming
Machač, Stanislav ; Kopřiva, Miloslav (referee) ; Samek, Radko (advisor)
MACHAČ Stanislav: Spherical rollers process innovation by applicaton of cold bulk forming. Diploma thesis of the attendance engineer´s studies, Institute of technology, 2nd year, 2nd level – summer term, study group 5O / 51, school year 2007 / 2008. FSI VUT Brno, department of forming and plastics, May 2008, 75 pages, 6 tables, 4 enclosures. The topic of this thesis is production innovation of spherical rollers for bearings. The innovation is based on the technology of cold bulk forming. According to the literary research and according to the current stage of production is proposed and conceived manufacturing process for cold upsetting instead of turning using in current spherical rollers production. This manufacturing process is dedicated for the bearing type 22226EJ. The production process is conceived with regard to determinate knuckle-joint press LLR 1000 (Smeral Brno, a.s.). Also with regard to determinate half-closed die upsetting and with regard to formability of the steel 100CrMn6. The proposal and check-up of tool functional parts are designed regarding the current setting of particular parts of the press. In the next part of this thesis the proposal of work-room layout dedicated for hand-filling of semi-factured product is conceived. In conclusion the comparison of spherical roller production budget between cold upsetting and turning is conceived.
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Design of tool for thinn walled tubes bending
Machala, Martin ; Matušková, Jarmila (referee) ; Samek, Radko (advisor)
MACHALA Martin: Design of tool for thin walled tubes bending. Project elaborated in the frame of the Bachelor study branch Manufacturig Technology (2303R002) is concerned with the summary methods and forming processes of tubes. On the basis of the literaty study dealing with problems of thin wallded tubes bending a description of basic methods of thin walled tubes bending was created with regard to usability and danger of defects generation. The main target of this project is to make a draft a manual tool for thin walled tubes bending.
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Sizing of the waves geometrical parameters fabricated on the sheet metal die
Stupárek, Daniel ; Forejt, Milan (referee) ; Samek, Radko (advisor)
This thesis approaches the problem of the return of the original geometric shape of the wave which is created on die panels. Die is used as a structural feature of the fiber-cement roofing material in its shipment in the production line. Based on the study of the theory of cold formed sheet metal determine the actual status in the plant. The method of calibration was designed from the collected informations about the original manufacturer of sheet metal panels. Under this proposal and calculation of the required forming power for the recalibration wave in the factory device for the die calibration was designed and constructed. Equipment calibration was performed on two types of corrugated panels and the result fulfilled the theoretical assumptions. In conclusion is processed technological-economic evaluation and the accompanying drawings.
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Bulk forming technology of piston of disk brake
Toman, Svatopluk ; Samek, Radko (referee) ; Forejt, Milan (advisor)
The project of Master’s thesis elaborated within engineering studies of branch 23-03-T002 proposes a technology of production of disk brake piston made of low-carbon steel EN C10E. Supposed production amount is 300 000 pieces per year. With knowledge of literary study on the theme of cold steel bulk forming, three variants of production technique were proposed. The chosen one, for which the technological and energy computations were accomplished, consists of two basic forming operations. For manufacture realization was selected three-stage automatic forming machine TPD 630 (manufacturer Šmeral Brno) with nominal forming output of 6 300 kN. As a material of extruding punch, tool-steel EN X100CrMoV5-1was chosen. For extruding dies was selected high speed steel HS 6-5-2 and its shrink ring is made of high quality steel 60WCrV8. Optimalization of tool properties was performed with specialized PC software.
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Influences of process parameters and material on technological forming limits of given componenet
Exnerová, Jitka ; Peterková, Eva (referee) ; Samek, Radko (advisor)
Master s thesis is focused on flaring of tubes endings. There are also mentioned theoretical pieces of knowledge which relate to tubes endings by a flat edge and a cone. The following experiments performed with the own material and tools made by the author s design. Experiments in the production of the flat collar led to the speedy rotation of the sample ending. Experiments with the conical ending brought valuable results from the point of view of comparison of theoretical and measured powers, distribution of thicknesses and utilization of the deformation web to set voltage-deformation state. The dimension excent of the conical ending was limited by the formation of buckling in the cylindrical part of the tube.
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Precision blanking of components
Augste, Jakub ; Samek, Radko (referee) ; Žák, Ladislav (advisor)
The project elaborated in frame of bachelor's study programme B2341–3 is submitting literary pursuit of technologies production of the fineblanking components. This thesis is concerned with a problem of the fineblanking in mass production, concretely development, principle, technological direction, tools, presses and cost-effectiveness of fineblanking. The thesis was also compared differences between conventional stamping and fineblanking. Methods suitable for small-lot production are described only marginally.
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Metal formíng production of spring bush by cold extrusion.
Třeštík, Jakub ; Samek, Radko (referee) ; Forejt, Milan (advisor)
TŘEŠTÍK Jakub: Metal forming production of spring bush by cold extrusion. The Master’s degrese project, 2nd form, summer semester, academic year 2009/2010, educational group 5O/60, Mechanical Engineering – Manufacturing Technology, Brno University of Technology, Fakulty of Mechanical Engineering, Institute of Manufacturing Technology, Dept. Of Metal Forming and Plastic, May 2010. This project sloves the manufacturing proces sof “Spring bush” part by technology of cold extrusion. Part is made of 12 122.3 steel. Semifinished product has a cylinder shape with dimensions O29-24 mm. This part is made during four bulk forming operations on the TPZK 25 Šmeral Brno, a.s.
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