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Production of supporting plate
Filip, Jiří ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The thesis presents a proposal of technology for production of supporting plate, which is a top part of a service trolley, serving for manipulation with switch of high voltage. The supporting plate is manufactured of low carbon, deep drawing steel DX51D+ZM thickness 2 mm and quality according to EN 10346. Annual serie was set for 200 pieces. In evaluation of production possibilities were chosen technologies of punching and bending. There was designed unfolded shape of the sheet metal with dimensions 1068 x 900 mm and created cutting plan. As was found, from one metal board is possible to cut out 2 pieces of the supporting plate, while 70% of material use. In the next step, punching tools were chosen and manufacturing process was made. The highest achieved cutting force was 122,8 kN. The chosen machine is hydraulic CNC press TruPunch 5000. For bending there was created a bending plan, according to which bends will be made in thirteen steps. Used bending tools are punch OW209/S and two types of matrix EV005 + FWZ and EV006 + FWZ. Maximal achieved bending force is, according to the calculation, 259,8 kN. Bending operations will be made on CNC press TruBend 5130. In a technical and economical evaluation was determined cost for the material, which is 57 337,5 Kč.
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Effect of cutting inserts surface treatment on turning durability of stainless steel
Filip, Jiří ; Vítek, Jiří (referee) ; Sedlák, Josef (advisor)
The diploma thesis deals with the testing of coated carbide inserts with different types of surface treatments. The testing was conducted using longitudinal turning technology under constant cutting conditions, and the workpiece material used was austenitic corrosion-resistant steel. The aim was to analyze the wear progress of the cutting edges after predetermined time intervals and to determine the resulting durability of the tested inserts. During the testing, the cutting edges of the tools broke off and the required durability was not achieved. After a thorough examination of the workpiece material, a significant amount of unevenly distributed inclusions was found in the steel structure, which proved to be the main cause of the insert breakage. Therefore, it was decided to perform a replacement test using material from a new supplier. Material analysis of the newly delivered steel showed a significantly better purity of the structure, which was positively reflected in the results of the second test, in which there was no brittle fracture of the edge in any case and the tested samples reached the required durability. The best results were obtained with samples treated on flanks using a new surface treatment method developed by Dormer Pramet s.r.o. After completing the tests, an adhesion test of the coating to the tool substrate was performed using the Rockwell method. Based on microscopic images that revealed partial delamination of the coating, it was evaluated that the quality of the deposited layer was not quite optimal. In a technical and economical evaluation were determined the potentially saved costs when using the experimental cutting insert compared to the reference plate A.
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Production of supporting plate
Filip, Jiří ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The thesis presents a proposal of technology for production of supporting plate, which is a top part of a service trolley, serving for manipulation with switch of high voltage. The supporting plate is manufactured of low carbon, deep drawing steel DX51D+ZM thickness 2 mm and quality according to EN 10346. Annual serie was set for 200 pieces. In evaluation of production possibilities were chosen technologies of punching and bending. There was designed unfolded shape of the sheet metal with dimensions 1068 x 900 mm and created cutting plan. As was found, from one metal board is possible to cut out 2 pieces of the supporting plate, while 70% of material use. In the next step, punching tools were chosen and manufacturing process was made. The highest achieved cutting force was 122,8 kN. The chosen machine is hydraulic CNC press TruPunch 5000. For bending there was created a bending plan, according to which bends will be made in thirteen steps. Used bending tools are punch OW209/S and two types of matrix EV005 + FWZ and EV006 + FWZ. Maximal achieved bending force is, according to the calculation, 259,8 kN. Bending operations will be made on CNC press TruBend 5130. In a technical and economical evaluation was determined cost for the material, which is 57 337,5 Kč.
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A Portable Setup for Fast Material Appearance Acquisition
Filip, Jiří ; Vávra, Radomír ; Krupička, Mikuláš
A photo-realistic representation of material appearance can be achieved by means of bidirectional texture function (BTF) capturing a material's appearance for varying illumination, viewing directions, and spatial pixel coordinates. BTF captures many non-local effects in material structure such as inter-reflections, occlusions, shadowing, or scattering. The acquisition of BTF data is usually time and resource-intensive due to the high dimensionality of BTF data. This results in expensive, complex measurement setups and/or excessively long measurement times. We propose an approximate BTF acquisition setup based on a simple, affordable mechanical gantry containing a consumer camera and two LED lights. It captures a very limited subset of material surface images by shooting several video sequences. A psychophysical study comparing captured and reconstructed data with the reference BTFs of seven tested materials revealed that results of our method show a promising visual quality.
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A Comparison of Adaptive Sampling and Interpolation of 2D BRDF Subspaces
Vávra, Radomír ; Filip, Jiří ; Somol, P.
This report comprises overview of interpolation and sampling methods of Bidirectional Reflectance Distribution Function (BRDF). We analyzed 2D BRDF subspaces of eleven materials. We compared performance of five interpolation methods, three different sampling patterns, and compared twelve adaptive sampling strategies. Finally, based on knowledge of entire data we estimated sub-optimal sampling patterns and as a reference compared them with other tested sampling approaches.
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Towards Effective Measurement and Interpolation of Bidirectional Texture Functions
Filip, Jiří
Bidirectional texture function (BTF) is acquired by taking thousands of material surface images for different illumination and viewing directions. This function, provided it is measured accurately, is typically exploited for visualization of material appearance in visual accuracy demanding applications. However, accurate measurement of the BTF is time and resources demanding task. While the sampling of illumination and viewing directions is in all known measurement systems done uniformly, we believe that to be more effective the sampling should be tailored specifically to reflectance properties of materials to be measured. Hence, we introduce a novel method of sparse BTF sampling. The method starts with collecting information about material visual behavior by means of small initial subset of reflectance samples measurement and analysis. This information is fed into our heuristic algorithm producing sparse material dependent sampling that is consequently used for BTF measurement and interpolation.
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Komprese dvousměrných texturních dat založaná na víceůrovňové vektorové kvantizaci - doplňkový materiál
Havran, V. ; Filip, Jiří ; Myszkowski, K.
The Bidirectional Texture Function (BTF) is becoming widely used for accurate representation of real-world material appearance. In this paper a novel BTF compression model is proposed. The model resamples input BTF data into a parametrization, allowing decomposition of individual view and illumination dependent texels into a set of multidimensional conditional probability density functions. These functions are compressed in turn using a novel multi-level vector quantization algorithm. The result of this algorithm is a set of index and scale code-books for individual dimensions. BTF reconstruction from the model is then based on fast chained indexing into the nested stored code-books. In the proposed model, luminance and chromaticity are treated separately to achieve further compression. The proposed model achieves low distortion and compression ratios 1:233-1:2040, depending on BTF sample variability.
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