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Stereolithography for manufacturing of advanced porous solids
Drechslerová, V. ; Neuhäuserová, M. ; Falta, J. ; Šleichrt, J. ; Kytýř, Daniel
The aim of this paper is focused on benefits of stereolithography (SLA) technology for the fabrication of the lightweight lattice structures with potential for load-bearing function and high absorption of impact energy. SLA is an additive manufacturing technology employing the principle of liquid resins curing moderated by radiation of a wavelength from ultra-violet band where resulting material parameters are tunable by setting of the curing process. The batches of samples manufactured using three different resins were subjected to quasi-static uni-axial tensile and compression tests. Acquired data were processed to derive deformation behaviour expressed as stress-strain diagrams and fundamental material properties. Based on the knowledge obtained from the mechanical tests, the setup of the fabrication parameters, the most suitable resin for manufacturing of the lattice structures and the overall suitability of SLA technology for the fabrication of advanced porous materials, were determined.
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Tomographic investigation of the sandstone fracture toughness
Vavřík, Daniel ; Beneš, Pavel ; Fíla, Tomáš ; Koudelka_ml., Petr ; Kumpová, Ivana ; Vavro, Martin
It is well known that the measured values of the fracture toughness of quasi brittle materials are influenced by material heterogeneity, dimensions, boundary conditions, and unequal tension and compression properties. Standard testing methods supposing isotropic material, in contrary the quasi-brittle materials differ from this theoretical expectation, therefore this approach may fail. The authors present Local Fracture Toughness Testing (LFTT) method to overcome this obstacle. LFFT based on a complex methodology using a series of tomographic reconstructions recorded during specimen loading is calculated independently of the outside boundary conditions.
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High strain-rate compressive testing of filling materials for inter-penetrating phase composites
Doktor, T. ; Fíla, T. ; Zlámal, Petr ; Kytýř, Daniel ; Jiroušek, O.
In this study behavior of the selected types of filling material for the inter-penetrating phase composites was tested in compressive loading mode at low and high strain-rates. Three types of the filling material were tested, (i) ordnance gelatin, (ii) low expansion polyurethane foam, and (iii) polyurethane putty. To evaluate their impact energy absorption bulk samples of the selected materials were tested in compression loading mode at strain-rates 1000 s−1 to 4000 s−1. The high strain-rate compressive loading was provided by Split Hopkinson Pressure Bar (SHPB) which was equipped with PMMA bars to enable testing of cellular materials with low mechanical impedance. Based on the comparative measurement response to compression at both low and high strain-rates was analysed. The results show a significant strain-rate sensitivity of the ordnance gelatin and of the polyurethane putty, while strain-rate effect in the polyurethane foam was not observed.
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Possibilities of using 4D computed tomography in fracture tests
Kumpová, Ivana ; Fíla, Tomáš ; Koudelka, Petr ; Rozsypalová, I. ; Keršner, Z. ; Kytýř, Daniel ; Vopálenský, Michal ; Vavřík, Daniel ; Vyhlídal, M. ; Drdácký, Miloš
The paper presents the study of the internal structure and fracture properties of selected quasi-brittle building materials subjected to temperature changes and the possibility of applying the method combining bending fracture tests and time-dependent computed tomography (4D CT). The tested specimens were subjected to hightemperature effects and subsequently tested by a four-point bending during 4D CT. Thus, 3D image information was obtained in different phases of loading and material damage. Comparative compression strength measurements were also performed. These results are in good agreement
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In-situ compression test of artificial bone foams in controlled environment using X-Ray micro-computed tomography
Glinz, J. ; Kytýř, Daniel ; Fíla, Tomáš ; Šleichrt, Jan ; Schrempf, A. ; Fürst, D. ; Kastner, J. ; Senck, S.
In this study, we investigated specimens of artificial bone foams, developed by the research group for surgical simulators at the UAS Linz, which are used to mimic the haptic feedback of physiologic and pathologic bone for more realistic surgery training. Specimens with two kinds of mineral filler material as well as different amounts of foaming agent were tested in an environmental in-situ loading stage developed by the ITAM CAS and scanned via X-ray micro-computed tomography. In this in-situ stage, specimens can be immersed in liquid and tested under temperature-controlled conditions. Consequently, a total amount of 12 specimens was subjected to compression loading, half of them immersed in water at 36.5 °C and half in dry condition. Results showed that there is no significant influence of liquid immersion to the compression outcome. However, foams with less amount of foaming agent appeared to have smaller pores resulting in higher compression strength.
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Multi-channel control system for in-situ laboratory loading devices
Rada, Václav ; Fíla, Tomáš ; Zlámal, Petr ; Kytýř, Daniel ; Koudelka_ml., P.
In recent years, open-source applications have replaced proprietary software in many fields. Especially open-source software tools based on Linux operating system have wide range of utilization. In terms of CNC solutions, an open-source system LinuxCNC can be used. However, the LinuxCNC control software and the graphical user interface (GUI) could be developed only on top of Hardware Abstraction Layer. Nevertheless, the LinuxCNC community provided Python Interface, which allows for controlling CNC machine using Python programming language, therefore whole control software can be developed in Python. The paper focuses on a development of a multi-process control software mainly for in-house developed loading devices operated at our institute. The software tool is based on the LinuxCNC Python Interface and Qt framework, which gives the software an ability to be modular and effectively adapted for various devices.
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Instrumentation of four-point bending test during 4D computed tomography
Kytýř, Daniel ; Fíla, Tomáš ; Koudelka_ml., Petr ; Kumpová, Ivana ; Vopálenský, Michal ; Vavro, Leona ; Vavro, Martin
High-resolution time-lapse micro-focus X-ray computed tomography is an effective method for investigation of deformation processes on volumetric basis including fracture propagation characteristics of non-homogeneous materials subjected to mechanical loading. This experimental method requires implementation of specifically designed loading devices to X-ray imaging setups. In case of bending tests, our background research showed that no commercial solution allowing for reliable investigation of so called fracture process zone in quasi-brittle materials is currently available. Thus, this paper is focused on description of recently developed in-situ four-point bending loading device and its instrumentation for testing of quasi-brittle materials. Proof of concept together with the pilot experiments were successfully performed in a CT scanner TORATOM. Based on results of the pilot experiments, we demonstrate that crack development and propagation in a quasi-brittle material can be successfully observed in 3D using high resolution 4D micro-CT under loading.
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