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Design of a test rig for the development of gears for passenger car applications
Běloušek, Ondřej ; Řehák, Kamil (referee) ; Czakó, Alexander (advisor)
This thesis is aimed to design of test rig which serves for measuring of vibro-acoustic characteristics of gears used in automotive gearboxes. In the theoretical part, the basic principles of initiated vibrations caused by gear meshing are described, especially due to transmission error as an important parameter. Next part of the paper is dedicated to description of experimental approach used in measuring of this characteristic and evaluation of used conceptual designs is also included. Own designed closed loop test rig allows to measure static transmission error of various sizes of gears even if the shafts are not parallel under the specific operating range. The main part of the design is measuring bench, whose developmental phases are shown, and which carries all important components for the measurement. Thesis also includes modal analysis of those constructions performed in ANSYS Workbench. The main parts of closed loop are described in details and static structural analysis of torsional loading device is done. Final part of the thesis compares analytical versus numerical approach to calculate safety factor of the critical point of a chosen shaft.
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Combustion Engines with Gasoline Direct Injection
Schulla, Radek ; Řehák, Kamil (referee) ; Dundálek, Radim (advisor)
This bachelor thesis deals with the problematics of direct gasoline injection in petrol engines. It presents basic overview of pollutants from exhaust gases, functions of individual components of fuel system and their development. Next chapter explains the principle of operation, advantages and disadvantages compared to port fuel injection. The last section is focused on use of direct injection in the future.
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Composite Bicycle Frame Design
Bartoška, Vojtěch ; Řehák, Kamil (referee) ; Janoušek, Michal (advisor)
This work aims to the design of a carbon fiber bicycle frame with production technology suitable for piece production. The work summarizes the methods of production of composite frames and important parameters that must be respected when designing the frame. A Gravel frame was chosen for the design. The frame was designed for production using stainless steel printed lugs with glued composite tubes. The proposed solution was strength tested. The work also contains a design of a production jig for the construction of bicycle frames.
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Computational Models of Transmission Dynamics
Czakó, Alexander ; Řehák, Kamil (referee) ; Prokop, Aleš (advisor)
This bachelor thesis deals with a summary of knowledge about the computational models of transmission dynamics. Dynamics modelling has different levels of complexity. From the modal, harmonic analysis solved in the FEM, up to creating a virtual prototype in the MBS softwares. In the introduction, there are presented the basics of analytical dynamics and mechanical oscillation which are the basis of individual analysis. Vibration sources in transmission are described as well.
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Modern Tractor Transmissions
Bartošová, Daniela ; Řehák, Kamil (referee) ; Prokop, Aleš (advisor)
This Bachelor thesis concerns an overview of the modern trends in the area of tractors transmissions. It explains the reason why both the power shifts and the continuously variable transmissions. Further on, this thesis emphasizes the innovative elements of transmission concept at selected tractor manufacturers.
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Transmission error in spur gears
Bartošová, Daniela ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This master’s thesis is deal with the area of determining the static transmission error in spur gears. Nowadays, around vibration and noise formation, the issue of transmission error is being discussed quite often. In the first part of this master’s thesis, there is a description of the theoretical requirements concerning the above stated issue. These theoretical requirements are further applied in parametric planning of the spur gears as well as in measuring the transmission error itself. In this master’s thesis, both the detailed description of planning the parametric model of spur gears and the strain-stress analysis may be found. These requirements are needed for calculating the transmission error. In conclusion of this master’s thesis, specific results of the static transmission error in spur gears achieved at diversifying load torque, center distance modifications as well as tip relief modifications of spur gears are being presented. The issue was solved by computation approach with the help of CAD software called Creo Parametric and FEM software called Ansys Workbench and Ansys Mechanical APDL.
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Design of gearbox for electric vehicles
Košík, Matej ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This diploma thesis deals with designing electric vehicle gearbox. Gearbox should serve as virtual replacement for actual transmission of VW ID.3 EV. Designed gearbox has two gears. In the first section there is an extensive search processed of drivetrain and transmission of battery electric vehicles. Next section contains choice of transmission concept and analyses solving of individual structural nodes – gear wheels, band breaks (components that engage individual gears), carriers, shaft, bearing. In the conclusion of diploma thesis, the two-gear planetary transmission is evaluated.
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Strain-stress analysis of gear coupling
Vondra, Róbert ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This thesis deals with the contact analysis study of crown gear couplings during the simulation of its working conditions. The toothed coupling transmits high torque, even when the input and output shafts are misaligned due to outside tooth shape. For this reason, it is necessary to design the gear shape correctly. The inherent use of toothed couplings results in a wide range of working speeds and load transfers. This can cause several problems, if the parameters are selected incorrectly. Among the most significant of these is the generation of vibrations during gear engagement, accompanied by noise and the excessive loading of components, such as shafts and bearings. It is not possible to completely reduce uneven running, even with knowledge of the latest trends in the field of gear development. For this reason, it is necessary to eliminate the paths where the vibrations can propagate during the design itself. Inefficient and costly experiments are often used to determine the correct shape of gear teeth. For this purpose, a computational approach to describe a contact pressure on the teeth of couplings at different misalignment and loads is proposed. The model helps to understand the composition of the contact pressure during the working mode of misalignment and its behaviour within the rotation of the gear coupling. The introductory part of thesis presents the current state of knowledge of gear couplings and a description of load distribution issues, regarding the angular misalignment, torque and friction. In the following chapter, three possible approaches to the problem are described - analytical, experimental and computational. The following work offers the introduction and creation of two different computational models, varying in different tooth shape on the hub and the sleeve. Each geometry was subjected to a different load moment, a misalignment of the hub, or the rotation of the gear coupling as a whole. The main monitored parameter was the course of contact pressure in each step, when changing the degree of misalignment or the rotation of the model. Finally, three main sets of contact pressure on the teeth are presented, in connection with the reduced pressure plotted on the toothed rings. There is derivation of results and mutual comparison of each load case. The computation approach in FEM program Ansys Workbench was used to solve the problem.
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Test Rig Design for Durability Testing of the Rubber Segments
Borek, Vojtěch ; Řehák, Kamil (referee) ; Prokop, Aleš (advisor)
The aim of diploma thesis is construction design of test rig for durability testing of the rubber segments. The work contains a brief description of tested component, test rigs and individual parts of the testing system. Next chapter describes conception and construction solutions with justification of choice specific parts, supported by analysis of critical parts. Finally the overall construction design is evaluated and accompanied with a documentation of drawings, which is attached to the thesis.
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