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Weldability of steels for the manufacture of bicycle frames
Grim, Robert ; Richter, Tomáš (referee) ; Vaněk, Mojmír (advisor)
This thesis is focused on steel materials used in bicycle frame manufacturing. The alloys are analysed based on their mechanical properties as well as their weldability. Steel materials are divided into three groups corresponding to the foremost frame manufacturers. Alloys with trade names are paired with equivalent normalized materials selected according to their chemical composition. The weldability of individual steels is addressed in several chapters sorted by materials’ mechanical properties and structure. The work further explains why TIG welding of frames is preferred and what the method’s main advantages are.
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Electron beam welding technology
Skalka, Jan ; Vaněk, Mojmír (referee) ; Richter, Tomáš (advisor)
The bachelor thesis is devoted to analysis of electron beam welding technology. It is unconventional method of welding characterized by high quality weld and narrow heat-affected zone of welded parts. This technology, due to its development and qualities, has found its application in many industries, primarily in aviation and astronautics. The vacuum is limiting feature of this method and it is necessary for electron beam welding. However, even in this area, the development of new technologies have not stopped and generates concrete solutions to those problems. The thesis is also focused on elektron beam welding of rotary parts in the piece and serial production.
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Welding of turbine rotor materials
Palán, Marek ; Vaněk, Mojmír (referee) ; Daněk, Ladislav (advisor)
This thesis deal with the basic problems of welding rotor materials. It describe the essence of welding and ways of detecting defects caused by welding. Furthermore, it is covered in more detail the formation of heterogeneous welds and the impact of individual elements in the weld on the properties of the resulting weld. It lists detailed breakdown of creep-resistant steels and principles of their heat resistance. The thesis gives an overview of welding used in welding rotor materials and various methods are described. The work also includes commissioning of thermal processes in welding. In the experimental part is evaluated macrostructure, hardness and the method used in the implementation of the cladding material 26NiCrMoV14-5.
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Technological process of forging die repair
Kriegsmann, Luděk ; Vaněk, Mojmír (referee) ; Kubíček, Jaroslav (advisor)
The bachelor thesis presents a proposal and solution of renovation of forging insert, which is made of tool steel 1.2367. Due to the literature search, manual electric arc welding with coated electrode was chosen for renovation. The work deals with the stress of the forging insert, which was carried out by strength and thermal analysis. After performance of trial overlay by several coated electrodes, hardness measurement and calculation of dilution of materials was performed. Based on these results, electrode Capilla 66 was selected. Renovation of insert was performed according to preliminary technological process pWPS. The Insert was preheated to 300 °C. As a power source was used TransPocket 3500 and welding current was 190 A.
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Influence of welding parameters on a transverse distortion
Harmaniak, Daniel ; Vaněk, Mojmír (referee) ; Daněk, Ladislav (advisor)
In my bachelor thesis is described a theory of internal tensions and distortions during welding. My thesis also contains technological and structural principals used to minimalize them and methods used for elimination of internal tensions. There are also included calculated methods depending on the different parameters of welding concerning transverse distortions. A butt weld was done between two sheets of tin and its transverse shrinkage was measured. The measured value was compared with the calculated one.
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Cemented carbides
Vaněk, Mojmír ; Dvořáček, Jan (referee) ; Humár, Anton (advisor)
The aim of this bachelor thesis is a characteristic of uncoated and coated cemented carbides in terms of marking, structure, physical and mechanical properties. There is an overview of production methods of uncoated, coated cemented carbides and functionally graded hardmetals in the thesis. At the end there is an overview of the range of production of the most significant tool material producers including descriptions and areas of use of this materials.
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Analysis of the Production Processes Influence on Rail Deformations
Skalník, Vít ; Podaný, Kamil (referee) ; Vaněk, Mojmír (advisor)
The aim of this work is to assess the possibilities of using numerical simulation tools in the process of laser welding of the guide rail of a car seat. In the diploma thesis, a description of the components and the problem, which consists in the deformation of the groove of the guide rail, was made. A description was made of the manufacturing operations that the components go through. The positives of selected welding methods were evaluated and the choice of those used in production was justified. A description of the issues of laser welding, deformation and the use of simulation tools was made. The influence of individual production operations was evaluated in terms of the size and nature of deformations. Using the Visual – Mesh, Visual – Weld and Visual – Assembly simulation tools, which are products of the French company ESI Group, the same state of the simulated and real process was achieved. Subsequently, a proposal for the elimination of deformations and its verification using a simulation tool could be approached. The use of a spacer wedge, which acts on the most deformed places of the groove, was proposed. By its application, the resulting deformations were eliminated or significantly reduced. In the last part of the work, a technical and economic evaluation was made, taking into account the current global crisis and the important role of the automotive industry.
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Welding of the sanitary gully
Skalník, Vít ; Vaněk, Mojmír (referee) ; Kubíček, Jaroslav (advisor)
The aim of this paper is to plan out and realize an optimalization for the welding process of parts of a sanitary gully. Problematics during the welding process of the aforementioned parts together with the usage of welding fixture were explained. On the basis of characteristic signs of welding, an application of other methods was evaluated and the optimal option for the welding process was chosen. During the selection process, hygienic regulations of a non-state funded organization EHEDG (European Hygienic Engineering and Design Group) were taken into account. Furthermore, suggestions for adjustments of the welding process of the forefront of the gully were analyzed. The next step was the realization of the chosen plan and its testing. Part of the process was the implementation of a technological procedure and execution of WPS (Welding Procedure Specification). The end of this paper considers the tecnological-economic contributions of the changed in the procedure.
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Influence of welding parameters on angular distortion of weld
Crla, Tobiáš ; Vaněk, Mojmír (referee) ; Daněk, Ladislav (advisor)
The aim of this thesis is to qualify influence of welding parameters on angular distortion of weld. This thesis is divided into two parts - theoretical part and experimental part. The theoretical part is focused on solving causes of origin of tension and distortion during welding and on analysis of these causes. After the mentioned analysis there are also described solutions, how to prevent the potential origin of distortion and tension or how to proceed when these two phenomenas happen after all. In another section of this thesis there is term mentioned - method of welding MIG/MAG, because welding method is also affecting the origin of distortion and tension. Since this thesis is focused on angular distortion, there are theoretically described processes of this distortion and some methods of its assessment. These assessments are implemented also into the experimental part. In this part is practically examined influence of welding parameters on the angular distortion of weld on simple weldments. The measured values were compared to calculated values because of accuracy of measurement and verification of these values.
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Destructive methods of control of welding joints
Kopecký, Lukáš ; Richter, Tomáš (referee) ; Vaněk, Mojmír (advisor)
Bachelor´s thesis, the form of a literature review, discusses destructive inspection of welded joints. Using literary study of the issue, there are presented actual methods of destructive testing. The main aim of research is focused on describing the basic principles of the various destructive tests, their procedures, preparation of test samples and subsequent evaluation and comparison tests.
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