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Microstructure and microhardness evaluation for NiCrAlY materials manufactured by spark plasma sintering and plasma spraying
Hulka, Iosif ; Mušálek, Radek ; Lukáč, František ; Klečka, Jakub ; Chráska, Tomáš
NiCrAlY deposited by different thermal spraying methods is commonly used as the bond coat material in thermal barrier coatings (TBCs). In the present study, two experimental coatings were deposited by hybrid water stabilized plasma (WSP-H) and radio frequency inductively coupled plasma (RF-ICP) using the same feedstock powder. Spark plasma sintering (SPS) was used to manufacture a compact NiCrAlY from the same feedstock powder as a reference material. Microstructure, internal oxidation, phase characterization and quantification of the mechanical behaviour in terms of microhardness were studied. The investigations clearly showed microstructural and mechanical differences between the NiCrAlY samples manufactured by different plasma technologies. The results confirmed that SPS and RF-ICP provide dense structures with no oxides due to the fabrication under protective atmosphere and similar mechanical properties. Thus, RF-ICP may be used for deposition of very dense coatings with microstructure and hardness comparable to compacted materials prepared by SPS.
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Tungsten-steel and tungsten-chromium composites prepared by RF plasma spraying
Matějíček, Jiří ; Klečka, Jakub ; Čížek, Jan ; Veverka, Jakub ; Vilémová, Monika ; Chráska, Tomáš ; Ganesh, V.
For future fusion reactors, materials able to withstand harsh environments are needed. In particular, this concerns the plasma-facing components which are foreseen to consist of tungsten based plasma-facing armor and structural and cooling part made of steel. Currently, joining of these materials presents a significant challenge. The stress concentration at their interface, which arises due to thermal exposure and the difference in thermal and mechanical properties, can be reduced by composite/graded interlayers. Plasma spraying is among the prospective technologies for their preparation. In this work, tungsten-steel and tungsten-chromium composites were prepared by radio-frequency inductively coupled plasma (RF-ICP) spraying. Initial optimization of the spraying process for pure materials as well as their mixtures was carried out. Basic characterization of the layers for their structure, porosity and composition is presented.
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