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MICROSTRUCTURAL INVESTIGATION AND MECHANICAL TESTING OF AN ULTRAFINE-GRAINED AUSTENITIC STAINLESS STEEL
Chlupová, Alice ; Man, Jiří ; Polák, Jaroslav ; Karjalainen, L. P.
Special thermomechanical treatment based on high degree deformation followed by reversion annealing was applied to 301LN austenitic stainless steel to achieve ultrafine-grained (UFG) structure with considerably enhanced mechanical properties. Two different conditions of the thermomechanical treatment were adopted and resulting microstructures with different grain sizes were characterised by optical and high resolution scanning electron microscopy (FEG SEM). Hardness measurements and tensile tests were performed to characterize mechanical properties. To reveal structural changes induced during thermomechanical treatment and during tensile tests a magnetic induction method was additionally applied. Experimental study validated the ability of the treatment to produce an austenitic stainless steel with the grain size of about 1.4 mu m which exhibits tensile strength of around 1000 MPa while ductility remains close to 60 %. The results obtained for both thermomechanical conditions are compared and the relationship between microstructure refinement, phase content and mechanical properties is discussed.
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MICROSTRUCTURAL INVESTIGATION AND MECHANICAL TESTING OF AN ULTRAFINE-GRAINED AUSTENITIC STAINLESS STEEL
Chlupová, Alice ; Man, Jiří ; Polák, Jaroslav ; Karjalainen, L. P.
Special thermomechanical treatment based on high degree deformation followed by reversion annealing was applied to 301LN austenitic stainless steel to achieve ultrafine-grained (UFG) structure with considerably enhanced mechanical properties. Two different conditions of the thermomechanical treatment were adopted and resulting microstructures with different grain sizes were characterised by optical and high resolution scanning electron microscopy (FEG SEM). Hardness measurements and tensile tests were performed to characterize mechanical properties. To reveal structural changes induced during thermomechanical treatment and during tensile tests a magnetic induction method was additionally applied. Experimental study validated the ability of the treatment to produce an austenitic stainless steel with the grain size of about 1.4 mu m which exhibits tensile strength of around 1000 MPa while ductility remains close to 60 %. The results obtained for both thermomechanical conditions are compared and the relationship between microstructure refinement, phase content and mechanical properties is discussed.
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Estimation of mechanical parameters of thin films using finite element analysis
Tinoco Navaro, Hector Andres ; Holzer, Jakub ; Pikálek, Tomáš ; Buchta, Zdeněk ; Lazar, Josef ; Chlupová, Alice ; Kruml, Tomáš ; Hutař, Pavel
This study shows a methodology to estimate mechanical parameters of thin films by means of a bulge\ntest and a numerical approach. The methodology is based on the combination of finite element analysis with a\nclassical analytical method. Finite element modelling was conducted for monolayer (Si3N4) membranes of 2x2mm\nwith the aim to approximate both the load-deflection curves experimentally measured and the classical loaddeflection\nanalytical model. Error functions were constructed and minimized to delimit a coupled solution space\nbetween Young’s modulus and Poison’s ratio. In a traditional bulge test analysis only one of the elastic properties\ncan be determined due to that there is not unique solution in the estimations of these parameters. However, both\nelastic parameters were determined through the proposed numerical procedure which compares the deformed\nsurfaces for a specific set of optimal elastic parameters computed. Results shows that the estimated elastic\nproperties agree with corresponding values determined by other methods in the literature
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Fatigue crack initiation and growth in 316L steel in torsional cyclic loading
Karol, Michal ; Chlupová, Alice ; Mazánová, Veronika ; Kruml, Tomáš
Fatigue crack initiation and growth study in 316L austenitic stainless steel was made in cyclic\ntorsion. The experiments on hollow cylindrical specimens were performed at room temperature using fully reversed shear strain controlled cycles. The specimens used were polished mechanically and electrolytically to enable surface damage and crack propagation observation using optical light microscope, SEM. It was found that high density of extrusions and intrusions are formed on the specimen surface due to cyclic loading. TEM observations revealed that dislocation arrangement in well-known ladder-like structure is responsible for the localization of cyclic plastic deformation and for the origin of surface roughness in which the fatigue crack nucleate. The path of fatigue cracks leading to failure was observed, too. The crack path\nwas found to be dependent upon the applied shear strain amplitude.
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Development of the bulge test equipment for measuring mechanical properties of thin films
Holzer, Jakub ; Pikálek, Tomáš ; Buchta, Zdeněk ; Lazar, Josef ; Tinoco, H.A. ; Chlupová, Alice ; Kruml, Tomáš
The bulge test apparatus designed for the measurement of mechanical material properties of thin films was constructed and tested. The principle of the test is to apply pressure on a free-standing membrane, to measure the membrane shape and to analyse the results. Commercially available silicon nitride (Si3N4) thin films were used for the testing. It is shown that interferometric set-up designed and assembled for the apparatus enables precise determination of 3D shape of the whole membrane, which allows more precise determination of materials parameters compared to measurement of the height of the center of the membrane only. Fit of an analytical formula gives values of Young modulus and residual stress with very good agreement with the literature data. Moreover, FEM model of the bulged membrane was developed. The main aim of the effort is to enable measurement of plastic properties of a thin film of interest, that will be deposited on the Si3N4 membrane with known properties and bulge test will be performed on the bilayer specimen. Subsequently, the material properties of the thin film will be obtained using FEM analysis.
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Detecting plasticity in al thin films by means of bulge test
Holzer, Jakub ; Pikálek, Tomáš ; Buchta, Zdeněk ; Lazar, Josef ; Tinoco, H.A. ; Chlupová, Alice ; Náhlík, Luboš ; Sobota, Jaroslav ; Fořt, Tomáš ; Kruml, Tomáš
The Bulge test proved to be a useful tool for measuring elastic properties of thin films and\nfree standing membranes, particularly Young’s modulus and residual stress. The basic principle\nof bulge test is application of differential pressure on one side of the a membrane, measurement of\nthe shape of bulged surface as a function of pressure, in this case via laser interferometer, and\nevaluation of a pressure-deflection relationship. In this study, bilayer membrane consisting of a\nsilicon nitride supporting layer and an aluminium layer deposited by means of magnetron\nsputtering is subjected to the bulge test. The results clearly show signs of a non-linear behavior\nthat is caused by plastic deformation in the aluminium layer. Finite element analysis is being\ndeveloped to describe this behavior because analytical model using deflection of central point and\npressure relation falls apart in case of non-linearity.
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LCF behaviour of 301LN steel: coarse-grained vs. UFG-bimodal structure
Man, Jiří ; Chlupová, Alice ; Kuběna, Ivo ; Kruml, Tomáš ; Man, O. ; Järvenpää, A. ; Karjalainen, L. P. ; Polák, Jaroslav
Low-cycle fatigue (LCF) behaviour of metastable austenitic 301LN steel with different grain sizes – coarse-grained (14 µm) and UFG (1.4 µm) with a grain bimodality – produced by reversion annealing (RA) was investigated. Symmetrical push-pull LCF tests were conducted on flat sheet specimens at room temperature with constant strain rate of 2×10–3 s–1 and constant total strain amplitude ranging from 0.4% to 0.8%. After completion of fatigue tests a ferritescope was adopted for quantitative assessment of volume fraction of deformation induced martensite (DIM). Microstructural changes, distribution and morphology of DIM in the volume of material were characterized at different scales by colour etching, TEM and EBSD techniques. Experimental data on microstructural changes are confronted with the stress-strain response and with the chemical heterogeneity present in the material.
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Effect of alloying and thermal processing on mechanical properties of tial alloys
Chlupová, Alice ; Heczko, Milan ; Obrtlík, Karel ; Beran, Přemysl ; Kruml, Tomáš
Two -based TiAl alloys with 7 at.% of Nb, alloyed with 2 at.% Mo and 0.5 at.% C, were studied. A heat treatment leading to very fine lamellar microstructure was applied on both alloys. Microstructure after the heat treatment was described and mechanical properties including fatigue behaviour were measured. The as-received material alloyed with C possesses high strength and very limited ductility, especially at RT. After application of selected heat treatment it becomes even more brittle; therefore, this process could be considered as not appropriate for this alloy. On the contrary, in the case of Mo alloyed material, both strength and ductility are improved by the heat treatment at RT and usual working temperature (~750 °C). Presence of the phase is responsible for this effect. The selected heat treatment thus can be an alternative for this alloy to other thermomechanical treatments as high temperature forging.
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